posted Jan 22nd 2012 7:00am by
Kevin Dady
filed under:
hardware,
how-to,
tool hacks

[RandomTask] has posted a nice tutorial on how to use a FTDI serial to usb converter, and a couple analog to digital converters to make a simple software oscilloscope. Using a “Universal Serial to USB converter” and one of many FTDI break out boards, he first reprograms the chip using FTDI’s programming software to put the device into a FIFO (first in first out) mode.
From there a pair of ADC0820 8 bit digital to analog converters are wired up, and input is fed to a couple 555′s for testing. It should be noted that there is no input protection, so things like voltages above 5 volts, or negative voltages are a big no-no with this setup. It still could be very handy while working with micro controllers or other digital circuits.
Data is then sent to the computer and displayed using a VB.net program, which has some basic features like scale and triggering, but also contains a couple bonuses like Calc Freq and Calc V delta calculation.
Many people have these little serial to usb converters, and might be in need of a simple scope. If you’re one of them, then you can cobble this together pretty darn quickly, and cheaply.
posted Jan 20th 2012 6:17am by
Brian Benchoff
filed under:
tool hacks

Here’s something that may be of interest to all the reprappers, vacuum formers, and other plastic fabbers out there: ultrasonic welding of plastics. If you’ve ever wanted to join two pieces of plastic without melting them together with acetone or screwing them together, [circuitguru] is your guy.
Ultrasonic welder setups are usually reserved for companies that don’t mind spending tens of thousands of dollars on a piece equipment. There are smaller versions made for heat staking - melting plastic pillars into rivets on the work piece – and [circuitguru] was lucky enough a somewhat reasonable price.
Because the heat staking gun was a handheld unit, a rotary tool drill press was put to work. The end result is a relatively inexpensive way to join two plastic parts without screws, glue, or solvents. The bond is pretty strong, too. Check out the video after the break to see [circuitguru] join two pieces of a plastic enclosure and try to tear them apart.
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posted Jan 12th 2012 1:56pm by
Mike Szczys
filed under:
clock hacks,
tool hacks

We see people driving around the night before trash collection and reclaiming items doomed to the land fill (or on their way to recycling… who knows). We’re beginning to think we need to join those ranks. Case in point is this vintage oscilloscope which [Bob Alexander] plucked from the curb in the nick of time. Here’s the kicker, when he got it home he found it still worked! He couldn’t let this opportunity go to waste, so he figured out how to turn it into a clock without losing the ability to use it as a scope.
You probably already know that it’s possible to display your own graphics on an oscilloscope. In fact, you can buy a board from Sparkfun which will turn the scope into an analog clock, and that’s exactly what [Bob] did. But he was met with two problems, the X-axis was flipped and he didn’t have an easy way to power the board.
He struggled with the voltage supply, frying his first attempt at boosting the internal 6.3V supply to use with a linear 5V regulator. His second attempt worked though, soldering a 12V regulator to the transformer. He was then on to the X-axis correction, using a rail-to-rail op-amp to invert the signal. The project finishes by adding toggle controls and buttons on the back of the case to switch between scope and clock modes, and to set the time.
posted Jan 1st 2012 11:07am by
Mike Nathan
filed under:
tool hacks

If you do a lot of SMD soldering, a reflow oven is the fastest and most efficient way to get all those tiny components attached to your PCB. [Frank Zhao] saw the reflow ovens we featured here over the last few weeks and figured he might as well show off his rig as well. We’re certainly glad he did, because his very thorough writeup is a great stepping stone for anyone looking to construct a reflow oven of their own.
Like many others, he started off with a used toaster oven, modifying it to be controlled directly via the power cable rather than the oven’s dials. He built a small PCB to regulate the oven, which features an ATmega32u4 and thermocouple to keep the temperature in check. Control of the heating element is done using a solid state relay, for which he built his own heatsink.
He studied the reflow profile of the solder he would be using, programming the microcontroller to regulate the heating/cooling process without requiring any user input, aside from turning the oven on.
Check out the video below to see a brief overview of his system, and be sure to swing by his writeup to take a look at all the build details. There are a handful of additional videos along with plenty of pictures there, walking through each step of the process.
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posted Dec 31st 2011 7:05am by
Brian Benchoff
filed under:
tool hacks

We love our little Rigol 1052E oscilloscope. It’s seen us through some perplexing problems and loved being upgraded from 50 MHz to 100 MHz. We’ve always been pleased with its role dictating waveforms for us, but we never thought we’d see homebrew apps for our little ‘scope.
We’re not exactly sure who [Krater] is, but he’s been working on some homebrew development for the Rigol DS1052E oscilloscope. Right now the capabilities are somewhat limited; all programming is via PEEKs and POKEs. Still, this is a fairly impressive development.
This wonderful little ‘scope has already had some time in the limelight by being easy to upgrade to 100 MHz. Hopefully with the new capabilities (Tetris, somebody make Tetris), this scope will become a staple in workshops around the world.
A tip ‘o the hat goes to [Rainer Wetzel] for sending this one in. Check out the video after the break to see an almost-working game of Pong playing on the 1052E
EDIT: [krater] dropped into the comments to tell us about his blog entry. Keep up the good work.
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posted Dec 30th 2011 3:05pm by
Brian Benchoff
filed under:
tool hacks

Those of us with 3D printers have had two major choices when selecting a material to print with – ABS, a very hard plastic, and PLA, a more brittle plastic with a lower melting point. [Alex] and [Luke] have been experimenting with printing polycarbonate and creating clear crystalline objects on a standard 3D printer.
The first foray into printing polycarbonate didn’t go so well for [Luke]. Objects came out looking very milky and there was a bit of popping during filament extrusion. The guys solved this problem by putting the polycarbonate filament in a food dehydrator overnight to get rid of the moisture. Polycarbonate has a higher melting temperature than other plastics – around 260 degrees Celsius – which can cause some problems with Teflon insulators in the hot ends of extruders. The guys didn’t have any problems with fumes, though.
If you’ve ever wanted to print something clear, it looks like it’s now possible. Check out the video after the break to see a Makerbot Thing-O-Matic printing with clear polycarbonate.
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posted Dec 30th 2011 10:11am by
Mike Szczys
filed under:
tool hacks

Admittedly this post is flirting with flamebait, but we think the concept of using a spring clamp as an iPhone tripod mount has a lot of hacking potential. Hear us out, and if we havn’t made our case you can rant about it in the comments.
[Joe] wanted an easy way to mount his iPhone on a standard tripod. We’ve seen some creative solutions for this, like using Sugru to make a removable bracket. But he went a different route, using a cheap spring clamp to grip the phone body. These plastic clamps are like over-powered clothespins, and use a screw as the pivot point. [Joe] replaced the stock screw with a longer one, then used a coupling nut which will attach to the tripod. A bit of foam on the pads of the clamp protect your device from the plastic teeth.
It’s a fine solution (if you don’t mind putting that pressure on your smart phone). But we think this would be a great way to build your own heavy-duty third hand. It would be right at home with this modular solder platform. See [Joe's] how-to video embedded after the break.
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posted Dec 28th 2011 12:14pm by
Brian Benchoff
filed under:
repair hacks,
tool hacks

It looks like Null Space Labs has a new pick and place machine. This immense repair job began when [Charliex] and [Gleep] found a JukiPlacemat 360 pick and place machine. The idea of having their very own pick and place machine proved intoxicating, possibly too much so because the didn’t return the machine when they found out it wasn’t working.
After a ton of work that involved adding a camera, [Charliex] and the rest of the builders at Null Space Labs finally have their own pick and place machine that works. This was a complete rebuild from the ground up. So many things didn’t work on the machine, they might have been better off building one from scratch. Aside from the massive effort that went into turning the shell of a machine into a working unit, we really have to commend everyone who worked on it.
The team added a nice GUI to control the machine. The guys have already run a successful test and ovened a few boards, so everything works as it should have at purchase. It’ll be great for making next year’s LayerOne conference badges.