Do You Need A Bench Meter?

If you do anything with electronics or electricity, it is a good bet you have a multimeter. Even the cheapest meter today would have been an incredible piece of lab gear not long ago and, often, meters today are lighter and have more features than the old Radio Shack meters we grew up with. But then there are bench meters. [Learn Electronics Repair] reviews an OWON XDM1241 meter, and you have to wonder if it is better than just a decent handheld device. Check out the video below and see what you think.

Some of the advantage of a bench meter is just convenience. They stay in one place and often have a bigger display than a handheld. Of course, these days, the bench meter isn’t much better than a handheld anyway. In fact, one version of this meter even has a battery, if you want to carry it around.

Continue reading “Do You Need A Bench Meter?”

Capturing Screenshots Using A Fake Printer

If you have very old pieces of analogue test equipment with CRTs on your bench, the chances are they will all have surprisingly similar surrounds to their screens. Back when they were made it was common to record oscilloscope screens with a Polaroid camera, that would have a front fitting for just this purpose.

More recent instruments are computerized so taking a screen shot should be easier, but that’s still not easy if the machine can’t save to a handy disk. Along comes [Tom] with a solution, to hook up a fake printer, and grab the screen from a print.

Old instruments come with a variety of ports, serial, IEE-488, or parallel, but they should usually have the ability to print a screen. Then capturing that is a case of capturing an interpreting the print data, be it ESC/P, PCL5, Postscript, or whatever. The linked page takes us through a variety of techniques, and should be of help to anyone who’s picked up a bargain in the flea market.

This isn’t the only time we’ve touched on the subject of bringing older computerized equipment into the present, we’ve also shown you a disk drive emulator.

Thanks [JohnU] for the tip.

BLDC wire winding machine

Making A Brushless DC Motor Winding Machine

Over on his YouTube channel our hacker [Yuchi] is building an STM32 BLDC motor winding machine.

This machine is for winding brushless motors because manual winding is highly labor intensive. The machine in turn is made from four brushless motors. He is using the SimpleFOC library to implement closed-loop angle control. Closed-loop torque control is also used to maintain correct wire tension.

The system is controlled by an STM32G431 microcontroller. The motor driver used is the DRV8313. There are three GBM5208 75T Gimbal motors for close-loop angle control, and one BE4108 60T Gimbal motor for torque control. The torque control motor was built with this machine! [Yuchi] says that the Gimbal motors used are designed to be smooth, precise, and powerful at low speeds.

Continue reading “Making A Brushless DC Motor Winding Machine”

Wood bent into a spiral

Make Magical-Looking Furniture With Kerf Bend Wizard

The intersection between “woodworkers” and “programmers” is not a densely populated part of the Venn diagram, but [Michael Schiebler] is there with his Kerf Bend Wizard to help us make wood twist and bend like magic.

Kerf bending is a fine technique we have covered before: by cutting away material on the inside face of a piece of wood, you create an area weak enough to allow for bending. The question becomes: how much wood do I remove? And where? That’s where Kerf Bend Wizard comes to the rescue.

More after the break…

Continue reading “Make Magical-Looking Furniture With Kerf Bend Wizard”

Compound Press Bends, Punches And Cuts Using 3D Printed Plastic

It’s not quite “bend, fold or mutilate” but this project comes close– it actually manufactures a spring clip for [Super Valid Designs] PETAL light system. In the video (embedded below) you’ll see why this tool was needed: by-hand manufacturing worked for the prototype, but really would not scale.

Two examples of the spring in question, embedded in the 3D printed light socket. There’s another pair you can’t see.

The lights themselves might be worthy of a post, being a modular, open source DMX stage lighting rig. Today though we’re looking at how they are manufactured– specifically how one part is manufactured. With these PETAL lights, the lights slot into a base station, which obviously requires a connection of some sort. [Super Valid Designs] opted for a spring connector, which is super valid.

It’s also a pain to work by hand: spring steel needed to be cut to length, hole punched, and bent into the specific shape required. The hand-made springs always needed adjustment after assembly, too, which is no good when people are giving you money for objects. Even when using a tent-pole spring that comes halfway to meeting their requirements, [Super Valid Designs] was not happy with the workflow. Continue reading “Compound Press Bends, Punches And Cuts Using 3D Printed Plastic”

Threaded Insert Press Is 100% 3D Printed

Sometimes, when making a 3D printed object, plastic just isn’t enough. Probably the most common addition to our prints is the ubiquitous brass threaded inset, which has proven its worth time and again over the years in providing a secure screw attachment point with less hassle than a captive nut. Of course to insert these bits of machined brass, you need to press them in, and unless you’ve got a very good hand with a soldering iron it’s usually a good idea to use a press of some sort. [TimNummy]  shows us that, ironically enough, making such a press is perfectly doable using only printed parts. Well, save for the soldering iron, of course.

He calls it the Superserter. Not only is it 100% printed plastic, but the entire design fits on a single 256 mm by 256 mm bed. In his case it was done on the Bambulab X1C, but it’s a common enough print bed size and can be printed without any supports. It’s even sized to fit the popular Gridfinity standard for a neat and tidy desk and handy bin placement for the inserts.

[TimNummy] clearly spent some time thinking about design for 3D printed manufacturing in order to create an assembly that does not need linear rails, sliders, or bearings as other press projects often do. The ironic thing is that if that same amount of effort went into other designs, it might eliminate the need for threaded inserts entirely.

If you haven’t delved into the world of threaded inserts, we put up a how-to-guide a few years ago. If you’re wondering if you can get away with just printing threads, the answer is “maybe”– we highlighted a video comparing printed threads with different inserts a while back to get you started thinking about the design limitations there.

Continue reading “Threaded Insert Press Is 100% 3D Printed”

Two Bits, Four Bits, A Twelve-bit Oscilloscope

Until recently, hobby-grade digital oscilloscopes were mostly, at most, 8-bit sampling. However, newer devices offer 12-bit conversion. Does it matter? Depends. [Kiss Analog] shows where a 12-bit scope may outperform an 8-bit one.

It may seem obvious, of course. When you store data in 8-bit resolution and zoom in on it, you simply have less resolution. However, seeing the difference on real data is enlightening.

Continue reading “Two Bits, Four Bits, A Twelve-bit Oscilloscope”