Quick, you need 1000 pieces of wire of the same length, what do you do? The disappointing answer is to put on the miniseries masterpiece Frank Herbert’s Dune and get to work snipping those bits by hand. We usually clamp a scrap piece of molding protruding perpendicular to the bench to use as a length guide in these cases.
The more exciting answer is to build a robot to do it for you. There’s no way you can build the robot faster than you could cut the wire… unless you have admirable rapid prototyping skills like [Eberhard]. He strapped together a barebones machine from two motors, and one switch in no time. Pretty amazing!
Wire coming off the spool feeds through two guides held by a third-hand. The outfeed length depends entirely on timing; two slices of wine cork drive the wire which passes through the open jaws of a wire snip. Those snips are hot-glued in place, with a motor winding up a strip connected to the other handle in order to make the cut. The only feedback is a limit switch when the snip is fully open.
It is entirely possible to get even less advanced. Here’s the same concept without the limiting switch. We appreciate the eloquence of the snipper squeeze method on that one. But for the most part we think you’ll be interested in one that goes about stripping the wire ends as well as cutting to length.
Continue reading “Robo-Wire-Snips Clip 1k Segments”
[MC] realized he had forgotten about an order for 2000 cut wires that was now due in a few days. Rather than dropping everything to complete the task, he whipped up this machine to cut the wires for him. A PIC 16F628 board drives a couple of battery-powered drill motors. One of them powers two lawnmower wheels for the feed, and the other turns a pin that squeezes the wire cutters. It’s not as advanced as the cutter/stripper from last year, but it gets the job done.
After the break you can see it does what is intended. The final product took about $80 and 12 hours of his time to build. [MC’s] planned improvements include more accurate wire measurement, plus an LCD and button based user interface.
Continue reading “More automated wire cutting”
The team at oomlout has continued to post all the methods they use in their manufacturing process. This time around it’s the kitting process: how they actually packaged 30 identical SERB kits in an efficient fashion. We covered their wire cutting bot before, but they’ve got other dedicated machines like a sticker cutter. The stickers are used to remove all the cut acrylic pieces from the laser cutter as one unit. They’ve got some other tricks like using a scale to count bolt quantities, and an egg timer to keep track of the laser cutting. All of their envelopes are printed using a parallel port inkjet that has been modified to work with any thickness paper.
We love when hackers bother to post this much detail about their process. One of our favorites is [ladyada]’s full rundown of how the Minty Boost was created.
Kit builder oomlout—we’ve featured their servo bot—needed to produce a lot of precut wires. After cutting and stripping more than their fair share, they decided to apply some heavy engineering to make things easier. They constructed a machine to do the job for them. It has three main components: a servo driven wire feeder to measure the length, a two servo wire stripper that uses an exacto blade, and finally a wire cutter made from snips and a drill motor. The machine is controlled using an Arduino. They’ve published all the plans and code to Thingiverse incase anyone else wants to build a similar machine for their own kit shop. A video of the machine is embedded below.
Continue reading “Automated wire cutter and stripper”