[Ben Heck] Builds The Ultimate Glue Gun

December 11, 2013 by Brian Benchoff 42 Comments

glue

For how many can be found on the workbenches and in the toolboxes of makers and hackers the world over, finding a glue gun that does more than just heat up and drip glue everywhere can be a challenge. [Ben Heck] finally solved this problem with a hot glue gun that’s more like an extruder from a 3D printer than a piece of junk you can pick up at Walmart for a few dollars.

By far, the most difficult part of this project was the glue stick extruder. For this, [Ben] used a DC motor with a two-stage planetary gear system. This drives a homemade hobbed bolt, just like the extruder in 99% of 3D printers. The glue stick is wedged up against the hobbed bolt with a few 3D printed parts and a spring making for a very compact glue stick extruder.

The electronics are a small AVR board [Ben] made for a previous episode, a thermistor attached to the hot end of the glue gun, a solid state relay for the heater, and analog controls for speed and temperature settings. After finishing the mechanics and electronics, [Ben] took everything apart and put it back together in a glue gun-shaped object.

The finished product is actually pretty nice. It lays down constistant beads of hot glue and thanks to a little bit of motor retraction won’t drip.

You can check out both parts of [Ben]’s build below.

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Hackaday Twitter Hits 40,000 Followers!

December 11, 2013 by Marsh 18 Comments

I’m not sure exactly how many readers keep an eye on our Twitter account: @hackaday. We hit a new milestone today at 40,000 followers. For those of you who have been watching the Twitter feed recently, you’ve probably noticed it’s no longer limited to simply announcing each new post as it hits the front page. Madness, right?

A little over a week ago [Mike] promoted me to the role of Community Editor; a new position here aimed at directly engaging readers. For now, that means helping to guide conversations in the comments toward a degree of helpfulness and productivity. I’ve also sent out a handful of tweets to sort of test the waters, but considering my job is to engage the community, I thought I’d just ask! What can we at Hackaday be doing differently with social media (particularly Twitter) that you would find valuable? Hit up the comments and let us know, or join the conversation on Twitter: #HaDSuggestionBox

Veronica Gets A Pair Of Gamepads And A Bugged Chip

December 11, 2013 by Brian Benchoff 15 Comments

veronica

[Quinn Dunki]’s awesome 6502-based computer is coming right along, and she decided it’s time to add one of the most important features found in the 80s microcomputers she’s inspired by – gamepads.

There were two ways of implementing gamepads back in the 80s. The Apple II analog joysticks used a potentiometer for each joystick axis along with a 556 timer chip to convert the resistance of a pot into a digital value. Analog controls are awesome, but a lot of hardware is required. The other option is the Atari/Commodore joystick that uses buttons for each direction. Surprisingly, these joysticks are inordinately expensive on the vintage market but a similar hardware setup – NES gamepads – are common, dirt cheap, and extremely well documented.

[Quinn] wrote a few bits of 6502 assembly to read these Nintendo controllers with Veronica’s 6522 VIA with the help of an ATMega168, and then everything went to crap.

In testing her setup, she found that sometimes the data line from the controller would be out of sync with the clock line. For four months, [Quinn] struggled with this problem and came up with one of two possible problems: either her circuit was bad, or the 6522 chip in Veronica was bad. You can guess which option is correct, but you’ll probably be wrong.

The problem turned out to be the 6522. It turns out this chip has a bug when it’s used with an external clock. In 40 years of production this hasn’t been fixed, but luckily 6502 wizard [Garth Wilson] has a solution for this problem: just add a flip-flop and everything’s kosher. If only this bug were mentioned in the current datasheets…

Now Veronica has two NES controller inputs and the requisite circuitry to make everything work. Video evidence below.

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3D Printering: Making A Thing With OpenSCAD

December 11, 2013 by Brian Benchoff 47 Comments

This week, we’re starting off with OpenSCAD, a 3D modelling program that’s more like programming than drawing. A lot of useful 3D printable objects – including the parts for a lot of RepRaps – are designed in OpenSCAD, so hopefully by the end of this you’ll be able to design your own parts.

This isn’t meant to be a complete tutorial for OpenSCAD; I’m just demoing SCAD enough to build a simple part. Next week I’ll most likely be designing a part with AutoCAD, but if you have an idea of what software tools I should use as a tutorial to make a part, leave a note in the comments. Check out the 3D Printering guide to making a part with OpenSCAD below.

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A Really Big Extruder For Exotic Filaments

December 11, 2013 by Brian Benchoff 15 Comments

extruder

Even with ABS, PLA, Nylon, HIPS, and a bunch of Taulman filaments, the world of 3D printers is missing out on a great supply of spools of plastic filament. Plastic welding rod is available from just about every plastics supplier, and in more variety than even the most well-stocked filament web shop.

This Kickstarter hopes to put all those exotic plastic welding rods to good use. Instead of being designed to only use 1.75 and 3mm filaments, this guy will extrude welding rods up to 4.76mm in diameter. This opens the door for 3D printed objects made out of PDPF, PVC, Polypropylene, Polyethylene and other high molecular weight plastics.

Because these welding rods are much bigger than the usual plastic filament, this extruder also has the option for a very beefy NEMA 23 motor. It’s the perfect solution if you’re planning on building a homebrew ludicrous-sized printer, or you just to show off just how awesome you are.

Digitally Controlled Dual Power Supply

December 11, 2013 by Eric Evenchick 7 Comments

[Kerry] set out to build a digitally controlled dual supply for his bench. He’s already built a supply based on the LM338 linear regulator, but the goal this time was to build it without a linear regulator IC, and add digital control over both the current and voltage.

In part one of the build, [Kerry] explains the analog design of the device. He had an extra heatsink kicking around, which can dissipate enough heat from this linear supply to let it run at 10 A. A NE5532 opamp is used to track a reference voltage, which can be provided by a DAC. The current is measured by a LT6105 shunt sense amplifier, then compared to a reference provided by another DAC.

Part two focuses on the digital components. To interface with the analog circuitry, two MCP4821 DACs are used. These are controlled over SPI by an ATmega328P.

Fortunately, [Kerry] also has his own DC load project to test the supply with.

Internet-Enabling A Lamp With The Raspberry Pi

December 11, 2013 by Phillip Ryals 30 Comments

[Jack] sent in his writeup for internet enabling a home lamp. While we will certainly have some comments saying this is too simple, it does a great job of breaking things down to the basics. For those that aren’t confident in their electronic skills, this is an easy hack to a commercial device that greatly expands it’s capabilities. [Jack] started with a cheap wireless outlet controller. By opening the remote and wiring each switch to a 2N222A transistor, you can very easily control the remote from the GPIO pins on the Raspberry Pi. In [Jack’s] case, he set up a web page using Flask that allows quick on/off control.

Of course, this method can be used in any number of instances where you have a wireless controller, from small lamps to garage doors. Given it’s simplicity, anyone can do it with even basic skills. If you’re a beginner who’s been itching to do some home automation, follow [Jack’s] writeup and check an item off your todo list!