ReSCan — Automated Resistor Identification!

February 16, 2014 by James Hobson 59 Comments

Need a quick and easy way to sort through a few hundred random resistors? You could do them one at a time by reading the color codes yourself… or you could get a machine to do it for you!

When [Robert] was faced with a pile of unsorted resistors he quickly decided he did not have the patience to sort them manually. So, he started by writing an Android app using OpenCV to detect and identify resistor color codes. The problem is, most phones have trouble focusing at short distances — and since resistors are so small, holding the phone farther back results in color rings only being a few pixels wide — not the greatest for image recognition!

So, he started again on his computer, using a cheap LED-lit webcam instead. He wrote the app in java so he could re-use parts of the code from the Android app. It seems to work pretty well — check it out in the following video! This would be perfect to pair up with your illuminated storage bin hack.

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Hacking A DVD Recorder

February 16, 2014 by Eric Evenchick 20 Comments

[w00fer] wanted to see if any modifications to a DVD Recorder were possible. Initially, the goal was to upgrade the internal hard drive for additional storage. However, after cracking open a DVDR3570H and finding a service port, he decided to look a bit deeper.

Connecting an RS232 to USB converter to the service port resulted in garbled data. It turned out that the port was using TTL signal levels instead of RS232 levels. This was solved by building a converter using the MAX232 converter IC.

With the converter in place, the service menu appeared. It performs some tests and spits out the results when the device is booted. After that, it sits at a prompt and waits for commands. Fortunately, [w00fer] found the service manual which lists the available commands. So far, he’s been able to generate test patterns, test lights, change the display text, spin up the hard drive, and read device information. However, the next steps include disabling Macrovision copy protection, dumping the EEPROM and NVRAM, and copying data off of the hard drive. If you think you can help [w00fer] out, let him know.

Ion Propelled Tie Fighter Now Has A Laser!

February 15, 2014 by James Hobson 9 Comments

ion

[Steven Dufresne] has been playing around with ion propulsion using high voltage lately, and he’s added another spaceship to his experiments — Darth Vader’s TIE Fighter — and as an added bonus, he’s thrown on a laser too!

We originally covered his Ion Wind Propelled Star Trek Enterprise a few months ago, after someone had mentioned that the ion winds he was generating in experiments kind of looked like the warp drives on the Enterprise. Well, someone else pointed out that a TIE Fighter was an even better candidate for this. After all, TIE stands for Twin Ion Engines. So he decided to build one too. The ion winds look even better on this one as he’s turned the entire back of the fighter into the electrode, which creates a wide and very visible arc.

Oh, he also decided to add lasers to it for some extra flare — unfortunately TIE Fighters used green lasers — not red ones. Stick around for the following videos to see the TIE Fighter in all its ionic glory.

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SMD Soldering On… Hot Sand?

February 15, 2014 by James Hobson 26 Comments

Need to do some SMD soldering? No tools? No problem! Here’s a creative method that could be a handy tool to add to your belt: SMD soldering using hot sand.

[Oliver Krohn] recently released this little video demonstrating how to perform re-flow soldering using hot sand. He’s using a bunsen burner to heat up a ceramic pot of sand to use as a kind of hot plate. It seems to work pretty well, and it’s a very unique way of doing it — if you wanted to get a bit more technical, you could also throw a temperature probe in the sand to get a much finer heat control!

Of course there are lots of other ways of doing re-flow soldering, like using a re-purposed toaster oven, frying up some circuits on a skillet after you’ve had your bacon, or if you want to be fancy, you could even build your own toolkit for it!

Anyway, stick around for the epic video of SMD soldering on hot sand.

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Chinese 3020 CNC Machine Gets Some Upgrades

February 15, 2014 by Rich Bremer 54 Comments

If you frequent any CNC Forums out on the ‘web you’ll find that these Chinese 3020 CNC routers are generally well received. It is also common opinion that the control electronics leave something to be desired. [Peter]’s feelings were no different. He set out to make some improvements to his machine’s electronics such as fixing a failed power supply and adding PWM spindle control and limit switches.

[Peter] determined that the transformer used in the power supply was putting out more voltage from the secondary coil than the rest of the components could handle. Instead of replacing the transformer with another transformer, two switch mode power supplies were purchased. One powers the spindle and the other is for the stepper motors. So he wasn’t guessing at the required amperage output of the power supplies, [Peter] measured the in-operation current draw for both the steppers and spindle motor.

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Generating Embroidery With An Arduino

February 15, 2014 by Eric Evenchick 8 Comments

Want a nifty way to combine the craft of embroidery with electronics? The folks working on the open source Embroidermodder demoed their software by generating an embroidery of the KDE logo using a TFT screen and an Arduino.

Embroidermodder is an open source tool for generating embroidery patterns. It generates a pattern and a preview rendering of what the embroidery will look like when complete. It’s a cross-platform desktop application with a GUI, but the libembroidery library does the hard work in the background. This library was ported to Arduino to pull off the hack.

While generating pictures of embroidery with an Arduino might look neat, it isn’t too useful. However, since the library has been ported it is possible to use it to control other hardware. With the right hardware, this could be the beginning of an open source embroidery machine.

After the break, check out a video of the pattern being generated.

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3D Printering: Making A Thing In FreeCAD, Part II

February 15, 2014 by Brian Benchoff 35 Comments

It’s time once again for another installment of a Making A Thing tutorial, where I design the same part, over and over again, in multiple 3D design software packages.

Last week we took a look at FreeCAD, a free, open source parametric modeller. It’s an amazingly powerful tool, and not it’s finally time to complete our model of a strange object ripped from the pages of an 80-year-old drafting textbook.

Here’s some links to previous Making A Thing tutorials, doe: