[Cody] Takes Us From Rock To Ring

December 9, 2015 by Adam Fabio 26 Comments

[Cody Reeder] had a problem. He wanted to make a ring for his girlfriend [Canyon], but didn’t have enough gold. [Cody and Canyon] spent some time panning for the shiny stuff last summer. Their haul was only about 1/3 gram though. Way too small to make any kind of jewelry. What to do? If you’re [Cody], you head up to your silver mine, and pick up some ore. [Cody] has several mines on his ranch in Utah. While he didn’t go down into the 75 foot deep pit this time, he did pick up some ore his family had brought out a few years back. Getting from ore to silver is a long process though.

First, [Cody] crushed the rock down to marble size using his homemade rock crusher. Then he roasted the rock in a tire rim furnace. The ore was so rich in lead and silver that the some of the metal just dropped right out, forming splatters on the ground beneath the furnace. [Cody] then ball milled the remaining rock to a fine powder and panned out the rest of the lead. At this point the lead and silver were mixed together. [Cody] employed Parks process to extract the silver. Zinc was added to the molten lead mixture. The silver is attracted to the zinc, which is insoluble in lead. The result is a layer of zinc and silver floating above the molten lead. Extracting pure silver is just a matter of removing the zinc, which [Cody] did with a bit of acid.

Cody decided to make a silver ring for [Canyon] with their gold as the stone. He used the lost wax method to create his ring. This involves making the ring from wax, then casting that wax in a mold. The mold is then heated, which burns out the wax. The result is an empty mold, ready for molten metal.

The cast ring took a lot of cleanup before it was perfect, but the results definitely look like they were worth all the work.

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Echo Of The Bunnymen: How AMD Won, Then Lost

December 9, 2015 by Brian Benchoff 177 Comments

In 2003, nothing could stop AMD. This was a company that moved from a semiconductor company based around second-sourcing Intel designs in the 1980s to a Fortune 500 company a mere fifteen years later. AMD was on fire, and with almost a 50% market share of desktop CPUs, it was a true challenger to Intel’s throne.

AMD began its corporate history like dozens of other semiconductor companies: second sourcing dozens of other designs from dozens of other companies. The first AMD chip, sold in 1970, was just a four-bit shift register. From there, AMD began producing 1024-bit static RAMs, ever more complex integrated circuits, and in 1974 released the Am9080, a reverse-engineered version of the Intel 8080.

AMD had the beginnings of something great. The company was founded by [Jerry Sanders], electrical engineer at Fairchild Semiconductor. At the time [Sanders] left Fairchild in 1969, [Gordon Moore] and [Robert Noyce], also former Fairchild employees, had formed Intel a year before.

While AMD and Intel shared a common heritage, history bears that only one company would become the king of semiconductors. Twenty years after these companies were founded they would find themselves in a bitter rivalry, and thirty years after their beginnings, they would each see their fortunes change. For a short time, AMD would overtake Intel as the king of CPUs, only to stumble again and again to a market share of ten to twenty percent. It only takes excellent engineering to succeed, but how did AMD fail? The answer is Intel. Through illegal practices and ethically questionable engineering decisions, Intel would succeed to be the current leader of the semiconductor world.

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The Best Badges Of The SuperCon

December 9, 2015 by Brian Benchoff 5 Comments

A few weeks ago, we took a look at the best badge hacks at the Hackaday Supercon. These were the best badge hacks anyone has ever seen – including what comes out of DEF CON and the SDR badge from the latest CCC. I’m ascribing this entirely to the free-form nature of the badge; give people a blank canvas and you’re sure to get a diverse field of builds. Now it’s time to take a look at the cream of the crop, hear what the jolly wrencher sounds like, and how to put 1000 Volts in a badge.

There were three categories for the badge hacking competition at the SuperCon – best deadbug, best blinky, and most over the top. A surprising number of people managed to solder, glue, and tape some components to a the piece of FR4 we used as a conference badge, but in the end, only three would win.

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Quick Network Bridge Gets Off-grid Home Back Online

December 9, 2015 by Dan Maloney 40 Comments

Off-grid living isn’t for everyone, but it has gotten easier in recent years. Cheap solar panels and wind turbines let you generate your own power, and there are plenty of strategies to deal with fuel, water and sanitation. But the one thing many folks find hard to do without – high-speed internet access – has few options for the really remote homestead. [tlankford01] wants to fix that and is working on an open-source mesh network to provide high-speed internet access to off-grid communities.

But first he had to deal with a major problem. With high-speed access provided by a Clearwire wireless network, streaming content to his two flat-screen TVs wasn’t a problem. At least until Sprint bought Clearwire and shut down the service in early November. Another ISP covered his area, but his house lies in a depression out of line of sight of their tower. So he rigged up a bridge between the WiMAX network and his lab. The bridge sits on a hill in sight of the ISP’s tower 3.5 miles away. Solar panels, a charge controller and deep-cycle batteries power everything, and a wireless link down the hill rounds out the build.

This is obviously a temporary solution, and probably wouldn’t last long in winter weather. But it’s working for now, and more importantly it’s acting as proof of concept for a larger mesh system [tlankford01] has in mind. There are plenty of details on what that would look like on his project page (linked above), and it’s worth a look too if you’re interested in off-grid connectivity.