Friday Hack Chat: Antiquated Technologies With Fran Blanche

May 24, 2017 by Brian Benchoff 7 Comments

Join us this Friday for a Hack Chat on antiquated technologies.

Every Friday, we round up someone from the hardware scene and sit them down in front of a keyboard to discuss what they’re working on. This week, we’re talking with [Fran Blanche] to discuss ancient technologies, weird electronics, and everything that goes into building a hardware company from the ground up.

Who’s [Fran Blanche], you might ask? She’s a self-taught electronic engineer, artist, musician, photographer, mechanical engineer, and YouTube vlogger. She’s the founder of Frantone Electronics, one of the very first manufacturers of boutique guitar effects. Her Peachfuzz is one of the very, very few original distortion/fuzz circuits out there. She’s given talks at Brown University on the boutique effects industry, worked with the Franklin Institute on the Maillardet Automaton, wandered around the largest musical instrument, taken apart flight hardware from the Saturn V just to see how it works, and she’s been inside the warehouse for the Smithsonian’s Air and Space museum.

With a resume of work this cool, what’s [Fran] working on now? She’s trying to recreate the DSKY from the Apollo Guidance Computer. The DSKY is the user interface for the Apollo Guidance Computer, a wonderful block of aluminum studded with beautiful buttons and electroluminescent displays. For the last few years, her attempts to reproduce a modern DSKY — including the custom segmented EL display — has been on the back burner, but now [Fran] is attempting to raise the money for a reproduction on GoFundMe. I encourage you all to at least look at that GoFundMe campaign.

Here’s How To Take Part:

Our Hack Chats are live community events on the Hackaday.io Hack Chat group messaging.

Log into Hackaday.io, visit that page, and look for the ‘Join this Project’ Button. Once you’re part of the project, the button will change to ‘Team Messaging’, which takes you directly to the Hack Chat.

You don’t have to wait until Friday; join whenever you want and you can see what the community is talking about.

[Bre Pettis] Buys Other Machine Co.

May 24, 2017 by Brian Benchoff 48 Comments

Other Machine Co., manufacturer of the very capable and very cool OtherMill Pro CNC machine, has been acquired by [Bre Pettis], former CEO of MakerBot. Under the terms of the acquisition, current CEO of Other Machine Co, Dr. Danielle Applestone, will remain in charge of the company.

We have a love affair with the OtherMill here at Hackaday. We have a few of them kicking around the Design Lab, and they’re great. Six mil traces are possible, and the OtherMill is a very reliable machine. We’ve taken a look at the OtherMill manufacturing process and liked what we saw, and we’ve invited [Danielle Applestone] to talk about the quest for the highest precision per dollar.

Of course, the newsworthy item for this, ‘rich guy buys a company’ story is who acquired the company. [Pettis] is most famous for being one-third of the original MakerBot team, a position that netted him about $130 Million after Stratasys acquired MakerBot. Stratasys’ acquisition of MakerBot has made a lot of people angry and has been widely regarded as a bad move. The history of MakerBot is not written yet, but the general consensus is that [Pettis] only played a very limited role in the downfall of MakerBot and desktop 3D printing as a whole.

Since leaving MakerBot for greener pastures, [Pettis] has put his money to work; he’s also an investor in the laser cutter startup Glowforge. While Glowforge has seen its share of troubles including a ridiculous policy on field-replaceable laser tubes, and perpetual delays for production units, Glowforge will be shipping soon. It’s unclear how the Glowforge will ultimately be received. But [Pettis’] continues to put his money where his mouth is (and into hardware startups) with this acquisition of Other Machine Co..

First Look At ABC: Basic Connections

May 24, 2017 by Elliot Williams 77 Comments

[Alberto Piganti], aka [pighixxx] has been making circuit diagram art for a few years now, and has just come out with a book that’s available on Kickstarter. He sent us a copy to review, and we spent an hour or so with a refreshing beverage and a binder full of beautiful circuit diagrams. It doesn’t get better than that!

[pighixxx] started out making very pretty and functional pinout diagrams for a number of microcontrollers, and then branched out to modules and development boards like the Arduino and ESP8266. They’re great, and we’ll admit to having a printout of his SMD ATMega328 and the ESP-12 on our wall. His graphical style has been widely copied, which truly is the sincerest form of flattery.

But after pinouts, what’s next? Fully elaborated circuit diagrams, done in the same style, of course. “ABC: Basic Connections” started out life as a compendium of frequently used sub-circuits in Arduino projects. But you can take “Arduino” with a grain of salt — these are all useful for generic microcontroller-based projects. So whether you want to drive a 12 V solenoid from a low-voltage microcontroller, drive many LEDs with shift registers, or decode a rotary encoder, there is a circuit snippet here for you. Continue reading “First Look At ABC: Basic Connections” →

Practical Enclosure Design, Optimized For 3D Printing

May 24, 2017 by Donald Papp 36 Comments

[3D Hubs] have shared a handy guide on designing practical and 3D printing-friendly enclosures. The guide walks through the design of a two shell, two button remote control enclosure. It allows for a PCB mounted inside, exposes a USB port, and is optimized for 3D printing without painting itself into a corner in the process. [3D Hubs] uses Fusion 360 (free to hobbyists and startups) in their examples, but the design principles are easily implemented with any tool.

One of the tips is to design parts with wall thicknesses that are a multiple of the printer’s nozzle diameter. For example, a 2.4 mm wall thickness may sound a bit arbitrary at first, but it divides easily by the typical FDM nozzle diameter of 0.4 mm which makes slicing results more consistent and reliable. Most of us have at some point encountered a model where the slicer can’t quite decide how to handle a thin feature, delivering either a void between perimeters or an awkward attempt at infill, and this practice helps reduce that. Another tip is to minimize the number of sharp edges in the design, because rounded corners print more efficiently and with smoother motions from the print head.

The road to enclosures has many paths, including enclosures made from FR4 (aka PCB material) all the way down to scrap wood with toner transfer labeling, and certainly desktop 3D printing has been a boon to anyone who’s had to joylessly drill and saw away at a featureless plastic box.

Tightwad Hacks Label Printer, Beats Manufacturer At Own Game

May 24, 2017 by Dan Maloney 30 Comments

Sometimes we hack for the thrill of making something new, and sometimes we hack to push back the dark veil of ignorance to shed fresh light on a problem. And sometimes, like when turning a used label printer into a point-of-sale receipt printer, we hack because we’re cheapskates.

We say that with the utmost respect and affection — there’s nothing to be ashamed of when your motive is strictly pecuniary. In [Dan Herlihy]’s case, hacking a cheap Brother label printer to use thermal paper meant saving $300 on a dedicated receipt printer. But it also meant beating Brother at their “Razor and Blades” business model that keeps you buying their expensive proprietary labels. A pattern of holes in the plastic label roll tells the printer what size labels are loaded, so [Dan] defeated that by breaking off a piece of the plastic and gluing it on the sensor. To convince the printer that plain thermal paper is label stock, he printed up a small strip of paper with the same pattern of black registration stripes that appear on the back of the labels. Pretty clever stuff, and it lets him print high-resolution receipts for his electronics shop on the seriously cheap.

[Dan]’s hack is simple, but may suffer from wear on the paper encoder strip. Perhaps this Brother hack using the gears as encoders will provide some inspiration for long-term fix.

Continue reading “Tightwad Hacks Label Printer, Beats Manufacturer At Own Game” →