BrdMaker, A DIY Pick And Place Machine

June 13, 2017 by Brian Benchoff 11 Comments

A small, desktop pick and place machine has obvious applications for hackerspaces, small companies, and even home labs. However, despite multiple efforts, no one has come up with a solution that’s both better and cheaper than buying a used, obsolete pick and place machine. [Mika]’s brdMaker is yet another attempt at a desktop chipshooter, and while the prototype isn’t done yet, it’s a fantastic build that might soon be found in your local electronics lab.

The easy part of any pick and place machine is a Cartesian frame. This has been done over and over again by the 3D printing and CNC communities, and the brdMaker is no exception. [Mika]’s robot is a 600 by 600 mm CNC frame powered by NEMA 23 motors. So far, so good.

The tricky part of a pick and place machine is working with the fiddly bits. This means feeders and machine vision. There are several different options for feeders including a ‘drag’ feeder that uses the vacuum nozzle tip to move a reel of parts along, and a slightly more complicated but vastly more professional feeder. A machine needs to see the parts it’s putting down, so [Mika] is using two cameras. One of these cameras is mounted on the toolhead and looks surprisingly similar to a USB microscope. The other camera is mounted in the frame of the machine to look at the bottom of a part. This camera uses 96 LEDs to illuminate the component and find its orientation.

[Mika]’s brdMaker still has a long way to go, but there are indications the market is ready for a cheap, easy to use desktop pick and place machine. The Chipsetter, an exquisitely designed pick and place machine revealed at last year’s NY Maker Faire had an unsuccessful Kickstarter, but they’re still chugging along.

Hackaday Prize Entry: Internet Of Fidget Spinners

June 13, 2017 by Brian Benchoff 23 Comments

We just closed out the Internet of Useful Things round of the Hackaday Prize, which means we’re neck deep in judging projects to move onto the final round this fall. Last week, everyone on Hackaday.io was busy getting their four project logs and illustrations ready for the last call in this round of the Hackaday Prize. These projects are the best of what the Internet of Things has to offer because this is the Internet of Useful things.

We’re not sure how [Matthias]’ project will rank. It’s an Internet of Things fidget spinner. Yeah, we know, but there are some interesting engineering challenges in building an Internet-connected fidget spinner.

This is a PoV fidget spinner, which means the leading edges of this tricorn spinner are bedazzled with APA102 LEDs. Persistence-of-vision toys are as old as Hackaday, and the entire idea of a fidget spinner is to spin, so this at least makes sense.

These PoV LEDs are driven by an ESP8285, or an ESP8266 with onboard Flash. This is probably the smallest wireless microcontroller you can find, an important consideration for such a small build. Power comes from a tiny LiPo, and additional peripherals include an accelerometer to measure wobble and an optical switch to measure the rotation speed.

These electronics are fairly standard, and wouldn’t look out of place in any other project in The Hackaday Prize. The trick here is mechanical. [Matthias] needs to mount a skateboard bearing to a PCB, and no one has any idea how he’s going to do that. A fidget spinner should be well-balanced, and again [Matthias] is running into a problem. Has anyone here ever done mass and density calculations on PCBs and lithium cells? Is it possible to 3D print conformal counterweights? Has science gone too far?

Will the Internet of Things PoV Fidget Spinner make it to the finals round of The Hackaday Prize? We’ll need to wait a week or so to find out. One thing is for certain, though: you’re going to see this on AliBaba before September.

Our Gunpowder And Tea Came From China, Why Didn’t We Copy Their Wheelbarrows?

June 13, 2017 by Jenny List 75 Comments

My dad's low-loader barrow. You would not believe how useful it is. — My dad’s low-loader barrow. You would not believe how useful it is.

Everyone must have a few things that are emotive of their childhood, perhaps a sight, a sound, or a smell. For me, growing up as I did on a small British organic farm in the 1970s, my emotive things are the smell of rain hitting parched earth, or of the slightly sulphurous diesel exhaust from a clapped-out Fordson Major tractor. And wheelbarrows, strangely. My dad, you see, is both a blacksmith by trade and an inveterate experimenter in the field of handcarts and barrows. A small self-sufficient farm generates a huge range of different loads that need carrying around, and he fashioned a variety of inventive contraptions for the purpose. Of most use are his oversized builder’s barrows with a full-size van wheel at the front and able to cross the bumpiest of ground, but other highlights included the low-loading barrow for shifting the heaviest one-piece loads, or the two-wheeler for very long objects.

As you might expect then, I have an eye for a barrow, as I’ve pushed a few in my time. So when I read about how traditional Chinese barrows are constructed, they caught my attention and I had to ask: why don’t we do it that way?

Continue reading “Our Gunpowder And Tea Came From China, Why Didn’t We Copy Their Wheelbarrows?” →

A Magic Light Bulb For All Your Bright Ideas

June 13, 2017 by James Hobson 2 Comments

[Uri Shaked]’s lamentation over the breaking of his smart bulb was brief as it was inspiring — now he had a perfectly valid excuse to hack it into a magic light bulb.

The first step was disassembling the bulb and converting it to run on a tiny, 130mAh battery. Inside the bulb’s base, the power supply board, Bluetooth and radio circuits, as well as the LED board didn’t leave much room, but he was able to fit in 3.3V and 12V step-up voltage regulators for the LiPo battery.

[Shaked]’s self-imposed bonus round was to also wedge a charging circuit — which he co-opted from a previous project — into the bulb instead of disassembling it every time it needed more juice. Re-soldering the parts together: easy. Fitting everything inside a minuscule puzzle-box: hard. Kapton tape proved eminently helpful in preventing shorts in the confined space.

Continue reading “A Magic Light Bulb For All Your Bright Ideas” →

The Red Special: Brian May’s Handmade Guitar

June 13, 2017 by Adam Fabio 58 Comments

Guitarists are a special breed, and many of them have a close connection with the instruments they play. It might be a specific brand of guitar, or a certain setup required to achieve the sound they’re looking for. No one has a closer bond with an instrument than Brian May to his Red Special. The guitar he toured with and played through his career with Queen and beyond had very humble beginnings. It was built from scratch by Brian and his father Harold May.

A young Brian May playing the brand new Red Special. Note the disk magnets of the original handmade pickups

It was the early 1960’s and a young teenaged Brian May wanted an electric guitar. The problem was that the relatively new instruments were still quite expensive — into the hundreds of dollars. Well beyond the means of the modest family’s budget. All was not lost though. Brian’s father Harold was an electrical engineer and a hacker of sorts. He built the family’s radio, TV, and even furniture around the house. Harold proposed the two build a new electric guitar from scratch as a father-son project. This was the beginning of a two-year odyssey that resulted in the creation of one of the world’s most famous musical instruments.

Brian was already an accomplished guitarist, learning first on his dad’s George Formby Banjo-ukulele, and graduating to an Egmond acoustic guitar. Brian’s first forays into electric guitars came from experimenting with that Egmond. If you look close, you can even see the influence it had on the final design of the Red Special.

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A Cold Press Juicer For The Price Of A Few Trips To Jamba Juice

June 13, 2017 by Jamie Navarro 32 Comments

Do you enjoy drinking juice but hate the cleanup after making it? Yeah, we do too. So does [Max Maker], which led to the design and birth of the $40 cold-press juicer. If you’ve been thinking about buying a juicer but the cost has been keeping you from pulling the trigger, you should definitely check it out. This build will save you some serious cash and looks relatively simple to replicate.

[Max] designed this juice press while keeping us common folk in mind who don’t have expensive tools in our humble garage or workshop. For example, to make the tray, we are shown how to perform the initial bends in the sheet of stainless steel using only some plywood and clamps. Then we’re shown how to bend the corners, and finally the ‘funnel’ part of the tray with just a few more basic tools – a bench vise, hammer, and pliers. No metal brake required!

The press is easy to use – wrap your fruit or vegetables in some cheesecloth, put it on the tray, and pump the handle of the jack. Clean-up (which has been a notorious pain-in-the-rear when it comes to commercial juicers) is quick and simple too – just rinse the tray!

Build video after the break.

Continue reading “A Cold Press Juicer For The Price Of A Few Trips To Jamba Juice” →

Harrier-like Tilt Thrust In Multirotor Aircraft

June 13, 2017 by Inderpreet Singh 18 Comments

A traditional quadcopter is designed to achieve 6 degrees of freedom — three translational and three rotational — and piloting these manually can prove to be a challenge for beginners. Hexacopters offer better stability and flight speed at a higher price but the flight controller gets a bit more complex.

Taking this to a whole new level, the teams at the Swiss Federal Institute of Technology (ETH Zürich) and Zurich University of the Arts (ZHDK) have come together to present a hexacopter with 6 individually tiltable axes. The 360-degree tilt in rotors allows for a whopping 12-degrees of freedom in flight and allows the UAV to fly in essentially any direction including parallel to walls.

In addition to the acrobatic capabilities of the design, the team has done some testing with autonomous control using external cameras. Their blog contains videos of their testing at various stages and it interesting to see the project evolve over a short span of nine months. Check out the video below of the prototype in action.

With Amazon delivering packages via drone and getting patents for parachute labels, UAV design is evolving faster now than ever. We can’t wait to see where this 12 DOF takes the state of the art. Continue reading “Harrier-like Tilt Thrust In Multirotor Aircraft” →