Month: November 2019

Servo Socks Is A Brilliantly Simple Solution For Quick Hacking

November 5, 2019 by 8 Comments

[Dan Kitchen] has a great solution for making servos easy to hack.

Every hacker has a drawer full of servo’s somewhere. Just about every project that uses them starts off by measuring the spacing and designing some obscure bracket to meet that unique motor’s size. However, what if you could use common wood screws and hand tools to use them right away?

[Dan]’s solution is to make a case from recycled HDPE lumber, the same sort of material you might buy for a deck. This material is sandable, carvable, and can be drilled into. The case encapsulates the servo motor completely. One side has a freewheeling wooden disk and the other side’s disk is attached to the motor.  Now when you need motion you can work with the servo as if it were just a block of wood. Very cool.

[Dan] appears to be moving to make this a commercial product and we can see why. Though we see no reason why an enterprising hacker or hackerspace couldn’t come up with their own variations on this great idea.

The Murky Business Of Stopping Oil Spills

November 5, 2019 by 35 Comments

Six years before Deepwater Horizon exploded in April 2010, the force of Hurricane Ivan blew an offshore drilling platform off its legs and into the Gulf of Mexico. For the last 14 years, that well’s pipes, long buried in mud and debris have been spilling oil into the Gulf every single day. That makes it the longest-running spill in history. Every day for fourteen years. Let that sink in for a bit.

Taylor Energy’s platform sat just 10 miles off the coast, much closer to the Louisiana shore than Deepwater Horizon was. Since the hurricane hit, Taylor has tried a number of unsuccessful things to stop the spill. They’ve only been able to plug 9 of the 25 broken pipes so far. The rest are buried deep in mud and debris. Why on Earth haven’t you heard about this before? Taylor spent six years covering it up. And they might have gotten away with it, too, if it weren’t for pesky watchdog groups surveying the Gulf after Deepwater Horizon exploded.

So how are oil spills stopped, anyway? The answer depends on many things. Most immediately, the answer depends whether the spill happened onshore or offshore, and the inciting incident that caused the spill. Underwater oil spills are much more difficult to stop because of the weight and existence of the ocean. In Taylor Energy’s case, the muddy Gulf bed has become a murky tomb for the broken and buried pipes, which makes it even more messy.

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Superconference Interview: Carl Bugeja

November 5, 2019 by 1 Comment

It’s an exciting time of year for us, not because Christmas is on the horizon, instead for something far more exciting than that! The Hackaday Superconference is nearly upon us, our yearly gathering of the creme de la creme of the hardware hacking world for a fascinating program of lectures and other events. We can’t wait, and we hope you’re looking forward to it as much as we are.

A particularly stimulating part of the Supercon experience comes from the people you rub shoulders with as you attend, whether or not you will have seen their work on these pages they represent a huge and fascinating breadth of experience and skill. It’s the incidental conversations at events like this that are the most fertile, because from them comes inspiration that can feed all manner of things.

One of last year’s hits came from Carl Bugeja, when he gave a talk about his impressive work with using printed circuit boards to construct electric motors and magnetic actuators. We’ve seen the various iterations of his work evolving in these pages, and at last year’s event he also gave an interview to our own Elliot Williams, and we’re happy to bring you the resulting video after the break.

We’d love to be able to reveal a hidden stash of Supercon tickets, but sadly it’s all sold out. We can however direct you to the livestream of the event which begins at 10 am Pacific time on November 15th. Be sure to head on over to the Hackaday YouTube channel, and subscribe.

Meanwhile it’s worth pointing those lucky ticket holders to the Supercon ticketing page since we’ve added more tickets to the previously-sold-out workshops. Now, enjoy Carl’s interview, and we hope you’ll join us for Superconference whether you do so online or in person.

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A Simpler Method To Make Optical Fiber With 3D Printing

November 5, 2019 by 11 Comments

There are a lot of remarkable uses for optical fiber, chief among them being telecommunications and imaging. While fiber can be produced for a better price than copper wire equivalents, they’re still not easy or cheap to manufacture.

Silica fibers require spinning tubes on a lathe, which requires the fiber’s core to be precisely centered. A new method by researchers based at the University of Technology, Sydney offers a simpler method using additive manufacturing.

There are still challenges in producing silica fiber, however – unlike commonly drawn polymer materials, silica requires high temperatures, up to 1900 degrees Celsius, to 3D print. Past attempts at glass printing using fused deposition modeling with high-temperature nozzles to pump out molten silica have been slowed by the viscosity of molten glass.

In order to overcome the temperature problem, composite materials consisting of a polymer with a lower melting point and silica nanoparticles are used instead. In addition, the researchers opted to use a direct laser writing printer. The technique involves drawing the molten material and pulling out the optical fiber. After the polymer and impurities are debinded and removed, it’s only an issue of sintering the silica to fuse the forms back together.

The method has been used to fabricate a preform that can be used for multi- or single-node fibers. While the technique isn’t perfected quite yet, it holds promise for reduced fabrication and material costs, as well as eliminating labor risks from the lathe-based work.

[Thanks to Qes for the tip!]

Will The Real UNIX Please Stand Up?

November 5, 2019 by 86 Comments

Ken Thompson and Dennis Ritchie at a PDP-11. Peter Hamer [CC BY-SA 2.0]
Ken Thompson and Dennis Ritchie at a PDP-11. Peter Hamer [CC BY-SA 2.0]
Last week the computing world celebrated an important anniversary: the UNIX operating system turned 50 years old. What was originally developed in 1969 as a lighter weight timesharing system for a DEC minicomputer at Bell Labs has exerted a huge influence over every place that we encounter computing, from our personal and embedded devices to the unseen servers in the cloud. But in a story that has seen countless twists and turns over those five decades just what is UNIX these days?

The official answer to that question is simple. UNIX® is any operating system descended from that original Bell Labs software developed by Thompson, Ritchie et al in 1969 and bearing a licence from Bell Labs or its successor organisations in ownership of the UNIX® name. Thus, for example, HP-UX as shipped on Hewlett Packard’s enterprise machinery is one of several commercially available UNIXes, while the Ubuntu Linux distribution on which this is being written is not.

When You Could Write Off In The Mail For UNIX On A Tape

The real answer is considerably less clear, and depends upon how much you view UNIX as an ecosystem and how much instead depends upon heritage or specification compliance, and even the user experience. Names such as GNU, Linux, BSD, and MINIX enter the fray, and you could be forgiven for asking: would the real UNIX please stand up?

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Projector And NES Mini Hide Out Inside The Real Thing

November 5, 2019 by 5 Comments

Taking a page out of the Xzibit Engineering Handbook, [Geeksmithing] recently decided that the gutted carcass of an original Nintendo Entertainment System would make a perfect home for…a smaller NES. Well, that and two wireless controllers. Plus a projector. Oh, and batteries so it can be used on the go. Because really, at that point, why not?

The video after the break starts with a cleverly edited version of a legitimate NES commercial from the gaming glory days of the 1980s, and segues into an rundown of all the modern hardware [Geeksmithing] crammed into the case of this legendary console. It helps that the official NES Classic used for the project is so much smaller than its more than thirty year old predecessor, leaving plenty of room inside to get creative. We particularly like the dual wireless controllers which are conveniently hiding inside the original cartridge slot.

Frankly, that alone would have made this project worthwhile in our book, but [Geeksmithing] didn’t stop there. He also added in a pico projector that’s normally covered up by the black facia on the rear of the console, complete with a “kickstand” to tip the system up to the appropriate angle. Continuing with the theme of enabling ad-hoc NES play sessions, he also packed in enough batteries to keep the system running for a respectable amount of time. There’s even put an inductive charging coil in the bottom of the system so he can top off the batteries just by dropping the system on a modified SNES mousepad.

Last time [Geeksmithing] checked in, he was embedding a Raspberry Pi into a Super Mario Thwomp that was made from real concrete. We can’t wait to see what he comes up with next.

Continue reading “Projector And NES Mini Hide Out Inside The Real Thing” →

Razer Laptop Gets A Sneaky Fan Mod

November 5, 2019 by 10 Comments

Some people love fan noise, using it to help get to sleep or just create some ambience in a room. Others hate it, like [Dimitris], and will take severe measures to eliminate it where possible. When his Razer Blade laptop was incessantly whirring away, it was time to get to work.

The Razer laptop uses a controller that outputs a variable duty cycle signal to control fan speed. Unfortunately, the fans never fully switch off, even when the laptop is cold, leading to frustrating excessive noise. [Dimitris] implemented an ATtiny85 to intercept this signal, giving him full control over the fans. Two modes are implemented, one which keeps the fans off when the duty cycle is at its minimum, and the other that attempts to keep the fans at a minimum speed wherever possible.

While modifying the critical cooling system of a high-performance laptop is a risky business, it’s a decent price to pay for some peace and quiet. We’ve seen quite the opposite to this mod, too – like this Xbox 360 outfitted with additional cooling.