Testing An Inexpensive CNC Spindle

September 12, 2022 by Bryan Cockfield 22 Comments

The old saying “you get what you pay for” is a cautionary cliché, but is directly contrary to several other common sayings. In the case of [Spikee]’s planned CNC machine build, he took the more adventurous idiom of “no risk, no reward” to heart when he purchased these spindles for the machine from AliExpress. While the delivered product seemed fine, there were some problems that needed investigations.

Upon delivery of the spindle, everything seemed to work correctly out-of-the-box. Even the variable frequency drive, which was programmed at the factory, was working properly. But at around 8000 rpm the machine would begin shaking. The suspected part causing the vibration was the tool holder, so after checking the machine’s runout and also using a specialized vibration sensor this was confirmed to be the case.

Luckily [Spikee] was able to get a refund on the tool holders since they were out of spec, but still has a quite capable spindle on his hands for an excellent price. Without some skills in troubleshooting he might have returned the entire machine unnecessarily. If you are looking for some other ideas in setting up an inexpensive CNC machine, you might also like to look at BLDC motors from a remote control vehicle.

Equalize Your Listening With HiFiScan

September 12, 2022 by Jenny List 28 Comments

Audiophiles will go to such extents to optimize the quality of their audio chain that they sometimes defy parody. But even though the law of diminishing returns eventually becomes a factor there is something in maintaining a good set of equipment. But what if your audio gear is a little flawed, can you fix it electronically? Enter HiFiScan, a piece of Python software to analyse audio performance by emitting a range of frequencies and measuring the result with a microphone.

This is hardly a new technique, and it’s one which PA engineers have used for a long time to tune out feedback resonances, but an easy tool bringing it to the domestic arena is well worth a look. HiFiScan is a measuring tool so it won’t magically correct any imperfections in your system, however it can export data in a format suitable for digital effects packages.

Naturally its utility is dependent on the quality of the hardware it’s used with, but the decent quality USB microphone used in the examples seems to give good enough results. We see it used in a variety of situations, of which perhaps the most surprising is a set of headphones that have completely different characteristics via Bluetooth as when wired.

If audio engineering interests you, remember we have an ongoing series: Know Audio.

Blue Origin Loses Rocket, Gains Abort System Test

September 12, 2022 by Tom Nardi 15 Comments

Even if you’re just making a brief hop over the Kármán line to gain a few minutes of weightlessness, getting to space is hard. Just in case any of their engineers were getting complacent, Blue Origin just got a big reminder of that fact this afternoon with the destruction of their New Shepard 3 (NS3) rocket during a suborbital research flight.

But while the rocket itself was lost, the New Shepard’s automated abort systems were able to push the capsule H. G. Wells away from the fireball, saving the dozens of scientific experiments which had been loaded onto the un-crewed vehicle. While there’s been no public word yet on the condition of these experiments, it’s reasonable to assume that at least some portion of them can be re-flown in the future — a fact that will likely come as a great relief to the researchers who designed them. It will be interesting to see who picks up the tab for the do-over flight; while launch insurance is a must-have for billion dollar satellites, it seems unlikely these small suborbital experiments would have been covered under a similar policy.

A spurt of flame can be seen in the otherwise invisible exhaust moments before engine failure.

We’re also still in the dark about what caused the in-flight breakup of NS3, other than the fact that the engine was clearly sputtering in the seconds before it blew apart. This could be a sign that the engine’s nominal fuel-to-oxidizer ratio was faltering, or perhaps even indicative of foreign debris becoming dislodged and burning in the combustion chamber. But really, without official word from Blue Origin, it’s impossible to say what happened.

This is especially true when you consider that we’re talking about a vehicle that’s pushing the envelope to begin with. Remember, the New Shepard is a reusable booster, and NS3 is specifically a veteran of eight flights — with all but one of them taking the booster above the 100 kilometer altitude, which is generally accepted to be the boundary of space.

For those worried that celebrities and assorted millionaires will no longer have access to space, fear not. Blue Origin’s crewed flights have flown exclusively on the newer NS4 and its associated capsule First Step. This does however mean that Blue Origin no longer has a spare booster on which to fly commercial payloads, potentially putting into jeopardy any semblance of scientific value the program may have had.

Continue reading “Blue Origin Loses Rocket, Gains Abort System Test” →

The Hunt For A Rare Version Of IBM’s OS/2

September 12, 2022 by Jenny List 40 Comments

Slovenian OS/2 Warp 4 was a popular OS choice in that European country back in the day, but could the Slovenian Computer Museum lay their hands on a copy? In that question lies a bit of detective work and some luck.

There’s an old gag, about how this is finally the year of the Linux desktop. But oddly back in the ’90s it almost seemed possible, because alongside Microsoft Windows there were a host of other players that just might have become challengers. Foremost among them was IBM’s OS/2, a desktop PC operating system that could very much give Windows a run for its money. It could even run 16-bit Windows applications thanks to the code-sharing deal between the two companies dating back to the DOS days. Big Blue were so anxious to take their OS into new markets that they localized it into languages which Microsoft hadn’t touched, of which Slovenian was one.

But a couple of decades later, could a copy of this rare operating system version be found? While it may still lurk on a dusty shelf in an IT office somewhere it’s proved elusive, and online sources have dried up. The quest for it makes interesting reading for anyone with an interest in that period of retrocomputing, and finally ended up at the Slovenian company which had performed the localisation. This resulted in a copy of the OS, but not of the media, box, or paperwork. It yielded the fascinating discovery that IBM had localized the Windows 3.1-derived components as well as their own code, something that Microsoft had never done.

So do you have a boxed Slovenian OS/2 Warp 4 on a dusty shelf? Someone at the Slovenian Computer History Museum might like to see it. Meanwhile it’s a surprise to find that OS/2 is still supported.

Arduino Nano Powers Reverse Polish Notation Calculator

September 12, 2022 by Jonathan Bennett 51 Comments

There’s something about Reverse Polish Notation (RPN) and the calculators that use it. It calls to mind a time when a calculator was a serious tool, and not just a throwaway toy. Created in the legacy of such calculators by HP and Texas Instruments, [Simon Boak] shows off his SB116, sporting an Arduino Nano under the hood. It’s a fully custom design, with a hand-built metal case, a custom PCB for the keyboard, and a tiny OLED display for maximum retro green goodness.

The impetus for this build was to replace a particular calculator, a well-used TI Programmer, that’s useful for working with 6502 assembly. The SB116 supports binary, octal, decimal, and hex; and boasts some downright useful functions — AND, NOT, OR, XOR, and bitshifts. The source code is available, but you’re on your own for the case and keyboard. And for maximized retro faux-nostalgia, [Simon] designed a box that would have looked right at home on an 80s store shelf.

Stick around for more retro-modern takes on calculators, or tales of repairing a genuine vintage model.

Git Intro For Hardware Hackers

September 12, 2022 by Arya Voronova 20 Comments

Git is a wonderful tool that can multiply your project’s impact, or make your project easier to manage by an order of magnitude. Some of us hackers don’t yet know how to use command-line Git, but a relatable example of why a certain tool would be useful might be a good start. Today, I’d like to give you a Git crash course – showing you why and how to put a KiCad PCB into a Git repository, later to be shared with the world.

KiCad works wonderfully with Git. The schematic and PCB files of KiCad are human-readable, especially when compared to other PCB file formats. KiCad creates different files for different purposes, each of them with a well-defined role, and you can make sense of every file in your project folder. What’s more, you can even modify KiCad files in a text editor! This is exactly the kind of use case that Git fits like a glove.

Not Just For Software Developers

What’s Git about, then? Fundamentally, Git is a tool that helps you keep track of code changes in a project, and share these changes with each other. Intended for Linux kernel development as its first target, this is what it’s been designed for, but it’s flexibility extends far beyond software projects. We hardware hackers can make use of it in a variety of ways – we can store PCB and other design software files, blog articles, project documentation, personal notes, configuration files and whatever else that even vaguely fits the Git modus operandi. Continue reading “Git Intro For Hardware Hackers” →

The Philly Maker Faire Is Back And Wants Your Hacks

September 12, 2022 by Tom Nardi 4 Comments

After two years of waiting out the COVID-19 pandemic, the Philadelphia Maker Faire is officially back for 2022. The one-day event will take place on Saturday, the 15th of October, from 10:00 am to 5:00 pm at the Independence Seaport Museum.

We don’t have a schedule or full list of what will be on display this far out, but given what we saw during our 2019 visit, we’re confident you’ll get your tickets worth. While we keenly felt the loss of the flagship Maker Faires in California and New York, we can take some solace in the fact that their absence has given these smaller Faires a chance to move in and grow in ways that might not have been possible before.

For those looking to take an active role in what’s often been called the “Greatest Show & Tell on Earth”, organizers will be accepting proposals until September 15th for individuals, groups, and companies that want to share their creations with attendees. Participation is free, so long as you aren’t trying to sell anything, and offers a fantastic way to show off those pandemic projects. That said, proposals aren’t limited to just hardware projects — artwork, live performances, and workshops will also be considered. Basically, if it’s something the STEAM crowd would be interested in checking out, consider it fair game.

If you can spare some time after seeing everything that will be on display at the Maker Faire, the Independence Seaport Museum itself sounds like a pretty fascinating place to check out. Beyond the exhibits and collection of maritime artifacts, the Seaport also offers the chance to take tours aboard a pair of unique vessels: the USS Olympia saw service in the Spanish–American and First World Wars, and USS Becuna is one of only eight surviving WWII Balao-class submarines currently available for public viewing.

Planning on attending the 2022 Philadelphia Maker Faire? Maybe even presenting? Let us know in the comments. Who knows, you might just run into a Hackaday writer in the wild and score yourself some coveted Wrencher stickers.