Author: Adam Fabio

733 Articles

DIY Diner Booth With Cocktail Table Arcade

September 16, 2017 by 3 Comments

[Glennzo] has a house with some odd interior design choices. The most glaring one is a living room/den complete with a green Jacuzzi hot tub straight out of the 1980s. The tub really didn’t fit with [Glennzo’s] plan to use the space as a bar and game room, so out came the Sawzall and demo hammer. The tub was in its own little alcove, possibly a converted closet. [Glennzo’s] turned the space into a restaurant style booth complete with a cocktail arcade table.

The fiberglass tub was relatively easy to cut up and remove. This left the wood framed tile tub surround. The surround was extended to become a booth seat. A bit of creative woodworking, some vinyl cushions, and the booth itself was ready. But what good is a booth without a table?

The cocktail table arcade machine is powered by a mini-tower running MAME. The monitor is an old 21″ LCD. The frame of the table is plywood and pine lumber, finished with stain and polyurethane. The illuminated buttons and interface came from an arcade control kit, which made wiring a snap. The table is topped off with a custom 3/8″ thick piece of glass.

The final product looks great and fits the room perfectly. Now [Glennzo] just needs a BarBot to finish off the perfect hacker and gamer paradise!

Cutting Stone With A Diamond Bit Built From Plumbing Parts

September 15, 2017 by 24 Comments

Everyone’s favorite Canadian is at it again. This time, [AVE] needed to cut a large hole in a stone countertop. They making coring bits for this, but a bit this size would cost upwards of $400. Not a problem. [AvE] broke out the tools and built his own stone cutting bit.

Everything starts with a 6″ plastic pipe cap. [AvE] center drilled the cap, then threaded it. A turned down bolt makes a great arbor for this new tool. The edge of the cap was then slotted. [AvE] used a clapped out Bridgeport milling machine, but you could do the same job with a hacksaw or a Dremel tool.

The secret sauce is industrial diamonds. That’s right, this is a diamond cutting bit. [AvE] ordered 20 grams of 20-25 mesh industrial diamonds. “Mesh” defines the size of the individual diamonds — in this case around 50 microns and up.  Now, how to bind diamond and plastic? Plumber’s transition cement didn’t work – the diamonds and coating just peeled off like a sunburn. The solution turned out to be JB-Weld. A liberal coating of JB-Weld on the face of the tool, a sprinkling of industrial diamonds, and the pipe cap was ready to cut.

The cutting operation was slow, steady, and lots of cooling water. [AvE] made it most of the way through his countertop before having to refurbish his bit.

[AvE] usually is a man of many words, as can be seen in this post about his EDM machine. This time though, he gave us the silent treatment — an entire video with no words, set to classical music. It’s great seeing YouTubers step outside their comfort zone and trying something new.

Continue reading “Cutting Stone With A Diamond Bit Built From Plumbing Parts” →

Bringing Back The IPhone7 Headphone Jack

September 7, 2017 by 96 Comments

Plenty of people bemoaned Apple’s choice to drop the 1/8″ headphone jack from the iPhone 7. [Scotty Allen] wasn’t happy about it either, but he decided to do something about it: he designed a custom flex circuit and brought the jack back. If you don’t recognize [Scotty], he’s the same guy who built an iPhone 6 from parts obtained in Shenzhen markets. Those same markets were now used to design, and prototype an entirely new circuit.

The iPhone 7 features a barometric vent, which sits exactly where the headphone jack lived in the iPhone 6. The vent helps the barometric pressure sensor obtain an accurate reading while keeping the phone water proof. [Scotty] wasn’t worried about waterproofing, as he was cutting a hole through the case. The vent was out, replaced with a carefully modified headphone jack.

The next step was convincing the phone to play analog signals. For this, [Scotty] used parts from Apple’s own headphone adapter. The hard part was making all of this work and keeping the lightning port available. The key was a digital switch chip. Here’s how the circuit works:

When no headphone is plugged in, data is routed from the iPhone’s main board to the lightning port. When headphones are plugged in, the data lines are switched to the headphone adapter. Unfortunately, this means the phone can’t play music and charge at the same time — that is something for version 2.0.

The real journey in this video is watching [Scotty] work to fit all these parts inside an iPhone case. The design moved from a breadboard through several iterations of prototype printed circuit boards. The final product is built using a flexible PCB – the amber-colored Kapton and copper sandwiches that can be found in every mobile device these days.

Making everything fit wasn’t easy. Two iPhone screens perished in the process. But ultimately, [Scotty] was successful. He’s open sourced his design so the world can build and improve on it.

Want to read more about the iPhone 7 and headphone jacks? Check out this point and counterpoint.  we published on the topic.

Continue reading “Bringing Back The IPhone7 Headphone Jack” →

Wood Finish From Old Records

August 23, 2017 by 36 Comments

Next time you’re working on a project that needs a durable wood finish, don’t grab the polyurethane. Follow [Victor Ola’s] advice and raid your grandparent’s record cabinet for some old 78 records. Modern records are made from vinyl. The stiff, brittle old 78’s from the 1960’s and earlier were made from shellac. Shellac is a natural material secreted by the female lac bug. It can be thought of as a natural form of plastic and was used as such for years until man-made plastics became commodity items.

Older 78 RPM phonograph albums are usually made entirely from shellac. [Victor] started by taking a few old cracked records and pulverizing them with a hammer. The shellac crumbs were then poured into a mason jar along with some isopropyl alcohol. The alcohol dissolves the shellac, creating a thick goo. More alcohol will thin the slurry down to a paintable consistency. The mixture is then ready to be painted on any wood surface. Wiping off the excess will reveal the wood grain.

Shellac is normally amber in color. Records are black because carbon is added to the mix. This makes the shellac stain dark and makes it a flat finish. While it would be fine to leave it this way, [Victor] added a coat of lacquer over his shellac stain to achieve a glossy finish on his upcycled gramophone.

If you’re getting into woodworking, don’t worry – anyone can do it. Just make sure you have sharp tools.

Continue reading “Wood Finish From Old Records” →

Fake Ram: Identifying A Counterfeit Chip

August 22, 2017 by 26 Comments

[Robert Baruch‏] had something strange on his hands. He had carefully decapped 74LS189 16×4 static RAM, only to find that it wasn’t a RAM at all. The silicon die inside the plastic package even had analog elements, which is not what one would expect to find in an SRAM. But what was it? A quick tweet brought in the cavalry, in the form of chip analysis expert [Ken Shirriff].

[Ken] immediately realized the part [Robert] had uncovered wasn’t a 74 series chip at all. The power and ground pins were in the wrong places. Even the transistors were small CMOS devices, where a 74 series part would use larger bipolar transistors. The most glaring difference between the mystery device and a real LS819 was the analog elements. The mystery chip had a resistor network, arranged as an R-2R ladder. This configuration is often used as a simple Digital to Analog Converter (DAC).

Further analysis of the part revealed that the DAC was driven by a mask ROM that was itself indexed using a linear feedback shift register. [Ken] used all this information to plot out the analog signal the chip would generate. It turned out to be a rather sorry looking sine wave.

The mystery part didn’t look like any function generator or audio chip of the era. [Ken] had to think about what sort of commodity part would use lookup tables to generate an audio waveform. The answer was as close as his telephone — a DTMF “touch tone” generator, specifically a knockoff of a Mostek MK5085.

Most investigators would have stopped there. Not [Ken] though. He delved into the construction and function of the DTMF generator. You can find the full analysis on his site. This isn’t [Ken’s] first rodeo with decapped chips. He’s previously examined the Intel 8008 and presented a talk on silicon reverse engineering at the 2016 Hackaday Superconference. [Robert] has also shown us how to pop the top of classic ceramic integrated circuits.

 

Amphibious Houseboat Hits The Open Road

August 21, 2017 by 13 Comments

What’s better than having your own houseboat? How about an amphibious houseboat? That’s exactly what [Theon Parseghian] is building in his driveway. It all started with a derelict 32-foot long houseboat. A 1967 model with a rusted steel hull, [Theon] originally bought it as a guest house.

[Theon] couldn’t let the boat rust away in his back yard though. Quickly decided to get it back on the open water…. and on the road. An amphibious houseboat. While looking for large tractor tires, [Theon] found an entire crop sprayer which hadn’t been used in years. This crop sprayer was a giant tricycle wheeled monster, with huge spray arms.

The original plan was to carve out a hole for the sprayer, and essentially drop the boat on the sprayer chassis. Things never quite work out as planned though. The sprayer was a bit too short, so it’s chassis was replaced with one from a school bus. The axle wasn’t quite long enough to clear the boat’s draft, so it was extended with custom steel wheel spacers.

The build is documented in a 7 part series on YouTube. The latest episode details the boat’s first drive under its own power. We’re not sure how street legal an amphibious houseboat would be, but [Theon] doesn’t have too far to drive, as there is a large lake just behind his shop in Upstate New York. The houseboat launches on August 23. Good luck [Theon]!

If a houseboat is too big for you, how about a barrel boat. If you’re into tiny boats, you could cross the Atlantic with a 42-inch vessel.

Continue reading “Amphibious Houseboat Hits The Open Road” →

Wearable Superconductors

August 17, 2017 by 34 Comments

What do you do with a discarded bit of superconducting wire? If you’re [Patrick Adair], you turn it into a ring.

Superconducting wire has been around for decades now. Typically it is a thick wire made up of strands of titanium and niobium encased in copper. Used sections of this wire show up on the open market from time to time. [Patrick] got ahold of some, and with his buddies at the waterjet channel, they cut it into slices. It was then over to the lathe to shape the ring.

Once the basic shape was created, [Patrick] placed the ring in ferric chloride solution — yes the same stuff we use to etch PC boards. The ferric chloride etched away just a bit of the copper, making the titanium niobium sections stand out. A trip through the rock tumbler put the final finish on the ring. [Patrick] left the ring in bare metal, though we would probably add an epoxy or similar coating to keep the copper from oxidizing.

[Patrick] is selling these rings on his website, though at $700 each, they’re not cheap. Time to hit up the auction sites and find some superconducting wire sections of our own!

If you’re looking to make rings out of more accessible objects, check out this ring made from colored pencils, or this one made from phone wire.