Homebrew Telephone Exchange Keeps The Family In Touch, In The House And Beyond

January 14, 2023 by Dan Maloney 4 Comments

It doesn’t happen often, but every once in a while we stumble upon someone who has taken obsolete but really cool phone-switching equipment and built a private switched telephone in their garage or basement using it. This private analog phone exchange is not one of those, but it’s still a super cool build that’s probably about as ambitious as getting an old step-by-step or crossbar switch running.

Right up front, we’ll stipulate that there’s absolutely no practical reason to do something like this. And hacker [Jon Petter Skagmo] admits that this is very much a “because I can” project. The idea is to support a bunch of old landline phones distributed around the house, and beyond, in a sort of glorified intercom system. The private exchange is entirely scratch-built, with a PIC32 acting as the heart of the system, performing such tasks as DTMF decoding, generating ring voltage, and even providing a CAN bus interface to his home automation system.

The main board supports five line interface daughterboards, which connect each phone to the switch via an RJ11 jack. The interface does the work of detecting when a phone goes off-hook, and does the actual connection between any two phones. A separate, special interface card provides an auto-patch capability using an RDA1846S RF transceiver module; with it, [Jon Petter] can connect to any phone in the system from a UHF handy-talkie. Check out the video below for more on that — it’s pretty neat!

We just love everything about this overengineered project — it’s clearly a labor of love, and the fit and finish really reflect that. And even though it’s not strictly old school, POTS projects like this always put us in the mood to watch the “Speedy Cutover” video one more time.

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Two landline phones connected to a set of wires and boards

How To Build Your Own Analog Phone Network

November 23, 2022 by Robin Kearey 17 Comments

Analog phones may be nearly obsolete today, but having served humanity for well over a century they’re quite likely to pop up in drawers or attics now and then. If you’ve got a few of them lying around and you think it’d be cool to hook them up and make your own local telephone system, check out [Gadget Reboot]’s latest work. His video series shows all the steps towards making a fully-functional wired phone system.

Of course, dedicated phone exchanges for home or small business use are not hard to find, but [Gadget Reboot] decided it would be way more interesting to design his own system from the ground up. To begin with, he used off-the-shelf subscriber line interface circuits (SLICs) to implement the correct voltages, currents and impedances to drive analog phones. He then added a DTMF decoder chip to allow the phone to dial a number, and hooked up both systems to an ESP8266 which controls the entire system. It implements the different states of picking up, dialing, ringing and hanging up, and also generates the corresponding audio signals.

The system becomes even more interesting through the implementation of a multi-exchange layout, just like in large-scale phone systems: when a number is dialled that’s connected to a different exchange, then a connection must be made between two exchanges in order to complete the call. Large-scale systems use dedicated protocols like SS7, but [Gadget Reboot] preferred to keep things simple and used an RS-485 connection. The two ESPs check each others status and if everything’s in order, a relay connects the two lines and the circuit is completed.

The current system is a bit of a mess of wires, but it works, and [Gadget Reboot] plans to make a cleaner setup based on custom circuit boards, possibly expanding it with functions like modem support. In any case it’s already way more advanced than a simple electromechanical system. Want to know more about classic phone networks? We’ve got you covered.

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Touch Tone MIDI Phone And Vocoder Covers Daft Punk

September 6, 2022 by Donald Papp 3 Comments

[poprhythm]’s Touch Tone MIDI Phone is a fantastic conversion of an old touch tone phone into a MIDI instrument complete with intact microphone, but this project isn’t just about showing off the result. [poprhythm] details everything about how he interfaced to the keypad, how he used that with an Arduino to create a working MIDI interface, and exactly how he decided — musically speaking — what each button should do. The LEDs on the phone are even repurposed to blink happily depending on what is going on, which is a nice touch.

Of course, it doesn’t end there. [poprhythm] also makes use of the microphone in the phone’s handset. Since the phone is now a MIDI instrument with both a microphone and note inputs, it’s possible to use them together as the inputs to vocoder software, which he demonstrates by covering Around the World by Daft Punk (video).

We love how [poprhythm] explains how he interfaced to everything because hardware work is all about such details, and finding the right resources. Here’s the GitHub repository for the Arduino code and a few links to other resources.

We have seen MIDI phone projects before, and each one is always unique in its own way: here’s a different approach to converting a keypad phone to MIDI, and this rotary pulse-dial phone went in a completely different direction with the phone itself completely unmodified, using only external interfacing.

You can admire [poprhythm]’s Touch Tone MIDI Phone in action in the short videos embedded below, with each one showing off a different aspect of the build. It’s great work!

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Build A Prop For A TV Premiere? Stranger Things Have Happened

May 25, 2022 by Kristina Panos 7 Comments

Some guys get all the breaks. [Guy Dupont] had the honor of building a working, interactive wall-mount landline phone for the red carpet premiere of a certain TV show. The phone was to be an Easter egg inside an 80s-style pizzeria set. About every two minutes the phone would ring, and anyone brave enough to answer would be greeted with either a fake pizza order, an old answering machine message, or a clip from The Show That Cannot Be Mentioned.

So the phone doesn’t work-work, but the nostalgia is strong — picking up the receiver when the phone isn’t ringing results in a dial tone, and button pushing leads to the busy signal. Those old pleasant-but-stern operator recordings would have been cool, but there was only so much time. (Your call cannot be completed as dialed. Please check the number and try again.)

[Guy] used a SparkFun RP2040 to handle input from the DTMF keypad and play the tones, the dial and busy signals, and the various recordings into the ear of the receiver.

Instead of messing around with the high voltage needed to drive the original ringer and bell, [Guy] used a small speaker to play the ringing sound. Everything runs on eight AAs tucked under the keypad, which is stepped down to 5 V.

This project was built under fairly dramatic duress, which makes it that much more exciting to watch the build video after the break. With just five days to get the phone working and in the mail, [Guy] holed up on the floor of his office, his messy mid-move refuge from a house plagued by COVID. Unfortunately, the whole pizzeria thing fell through, so [Guy]’s phone will not get to have its moment on the red carpet. But at least it’s on the site that’s black and white and read all over.

[Guy] is no stranger to the old tech/new spec game. Remember that time he shoehorned Spotify into an iPod Classic?

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DTMF To Your Computer, With A Gamepad

December 21, 2019 by Jenny List 21 Comments

Though many of us will never have experimented with it, most readers should be familiar with DTMF as the tones used by the telephone system for dialling. If your youth was not misspent mashing 4-4-2-6-4-6-2, 4-4-2-6-4-1 into a keypad, then you haven’t lived!

As you might expect there are a variety of chipsets to handle DTMF, and one of them has been used by [ackerman] in a slightly unusual way. Many desktop computers do not have a convenient array of GPIOs upon which to hang a piece of hardware, but a constant among them is to support some form of gaming controller. Hence he’s taken a commodity joypad and interfaced a MT8870 DTMF decoder to its switch lines with a simple transistor buffer, and is able to pull the resulting information out in the host operating system. So far there are versions for Windows, DOS, Amstrad CPC, Arduino, and even PSX ( the original PlayStation console ).

One might ask why on earth you might want a DTMF input for your desktop PC, but to do so is to miss the point. We are surrounded by computing devices from our mobile phones upwards that do not have any form of interface that can easily be used by our electronic projects, and this serves as an example of how with a bit of ingenuity that can be overcome. It’s a subject we’ve touched upon before, when we asked why people aren’t hacking their cellphones.

3D-Printed Rotary Dial Keypad Is Wonderfully Useless

March 13, 2019 by Dan Maloney 10 Comments

Right up front, let us stipulate that we are not making fun of this project. Even its maker admits that it has no practical purpose. But this 3D-printed Commodore-style rotary dial keypad fails to be practical on so many levels that it’s worth celebrating.

And indeed, celebrating deprecated technology appears to be what [Jan Derogee] had in mind with this build. Rotary dials were not long ago the only way to place a call, and the last time we checked, pulse dialing was still supported by some telephone central office switchgear. Which brings us to the first failure: with millions of rotary dial phones available, why build one from scratch? [Jan] chalks it up to respect for the old tech, but in any case, the 3D-printed dial is a pretty good replica of the real thing. Granted, no real dial used a servo motor to return the dial to the resting state, but the 3D-printed springs [Jan] tried all returned the dial instantly, instead of the stately spin back that resulted in 10 pulses per second. And why this has been done up VIC-20 style and used as a keypad for Commodore computers? Beats us. It had to be used for something. That the software for the C-64 generates DTMF tones corresponding to the number dialed only adds to the wonderful weirdness of this. Check out the video below.

We’ll hand it to [Jan], he has a unique way of looking at the world, especially when it comes to clocks. We really enjoyed his persistence of phosphorescence clock, and his screw-driven linear clock turns the standard timekeeping UI on its head.

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Simple Decoder Serves As Solo Ham’s Test Buddy

March 31, 2018 by Dan Maloney 11 Comments

For a hobby that’s ostensibly all about reaching out to touch someone, ham radio can often be a lonely activity. Lots of hams build and experiment with radio gear much more than they’re actually on the air, improving their equipment iteratively. The build-test-tweak-repeat cycle can get a little tedious, though, especially when you’re trying to assess signal strength and range and can’t find anyone to give you a report.

To close the loop on field testing, [WhiskeyTangoHotel] threw together a simple ham radio field confirmation unit that’s pretty slick. It relies on the fact that almost every ham radio designed for field use incorporates a DTMF encoder in the microphone or in the transceiver itself. Hams have used Touch Tones for in-band signaling control of their repeaters for decades, and even as newer digital control methods have been introduced, good old analog DTMF hangs in there. The device consists of a DTMF decoder attached to the headphone jack of a cheap handy talkie. When a DTMF tone is received, a NodeMCU connected to the decoder calls an IFTTT job to echo the key to [WTH]’s phone as an SMS message. That makes it easy to drive around and test whether his mobile rig is getting out. And since the receiver side is so portable, there’s a lot of flexibility in how tests can be arranged.

On the fence about ham as a hobby? We don’t blame you. But fun projects like this are the perfect excuse to go get licensed and start experimenting.

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