Hacklet 101 – Pinball Projects

There’s something about pinball that draws in hackers, makers, and engineers. Maybe it’s the flashing lights, the sounds, the complex mechanical movements. Could it be the subtle tactics required to master the game? Whatever the reason, everyone loves pinball, and more than a few hackers have dedicated their time and money toward building, restoring, and hacking pinball machines. This week’s Hacklet is all about the best pinball projects on Hackaday.io!

trekpinWe start with [zittware] and Star Trek: The Mirror Universe Pinball. [Zittware] worked with [clay], [fc2sw], and [steve] to create this awesome project. They took a 1978 Bally Star Trek pinball machine, and rebuilt an evil mirror universe version. The electronics include nixie tubes and a bulletproof power supply based upon an ATX computer setup. New play field elements and hardware were created on a CNC. Evil graphics were created with the help of Photoshop. The game is completely playable, and was a crowd favorite in the Hackaday Sci-Fi contest. The electronics and cabinet work are all open source. Unfortunately those pesky copyright laws prevent the team from sharing the artwork.

riiingpinNext up is [Erland Lewin] with RINNIG Pinball Simulator. Some hackers have the space for a few real pinball machines. For the rest of us, there is virtual pinball. [Erland Lewin] built this mini virtual pinball machine from plywood, some real pinball hardware, and a lot of ingenuity. The play field is a 24″ dell computer monitor, while the back glass is a 20″ monitor. A final 15″ monitor takes the place of the Dot Matrix Display (DMD) often found on pinball machines. The whole system is driven by an Intel i3 computer. [Erland] is going to try to use the on-board graphics. If he runs into trouble, he can always switch to a discrete graphics card. The machine has turned out great, and his sons love playing classic pinball machines on their own “kid sized” table.

pinboxIf virtual pinball is still a bit large for you, [Loyal J] has you covered with Pinbox Jr. Desktop computer virtual pinball has been a thing since the days of Windows XP. Somehow tapping keyboard keys isn’t quite the same as hitting real flipper buttons. Pinbox Jr. is a prototype pinball controller built inside a cardboard box. A Teensy 3.1 translates the buttons to USB keyboard inputs. Two large arcade buttons act as the flippers while two smaller buttons are available for game options and other functions.  [Loyal J] even added a triple axis accelerometer so pinbox responds to rough play with a tilt! All this project needs is a solenoid to replicate that real pinball feel.

optimusAt the top of the virtual pinball mountain stands [Randy Walker] with Optimus-Pin. Optimus is a full-sized virtual pinball cabinet. It’s a 3 screen affair, much like RINNIG Pinball up top. [Randy] took things to the next level with an absolutely gorgeous custom cabinet. The Transformers inspired artwork was created on commission by commercial artist [Javier Reyes]. Optimus really recreates the feel of playing pinball with 8 solenoids placed in strategic positions around the cabinet. Even the whirring of play-field motors is replicated by a hidden Volkswagen wiper motor. Optimus also comes with a complete light show including RGB LED strips, strobes, and a shaker to rattle the entire cabinet.

If you want to see more pinball projects check out our brand new pinball projects list! If I missed your project, don’t be shy! Just drop me a message on Hackaday.io. That’s it for this week’s Hacklet. As always, see you next week. Same hack time, same hack channel, bringing you the best of Hackaday.io!

Raspberry Pi Zero Contest Grand Prize Winners!

The Raspberry Pi Zero Contest presented by Adafruit and Hackaday came to a close last week, as the clock struck 11:59 am on Sunday, March 13, 2016. Since then our team of judges has been working to pick the top three entries. It was a hard job sorting through nearly 150 amazing creations.  In the end though, the judges were able to pick three grand prize winners. Each winner will receive a $100 gift card to The Hackaday Store.  So let’s get to the winners!

[JohSchneider] and [Markus Dieterle] both won Pi Zero boards and went on to win $100 gift certificates. [shlonkin] didn’t win a Pi Zero, but persevered and continued working on the classroom music teaching aid even without a Zero board. The top winners aren’t the only ones who are doing well. Everyone who entered has a head start on a great project for The 2016 Hackaday Prize.

I’d like to thank Hackaday’s own [Dan Maloney], [Kristina Panos], [Sophi Kravitz] and [Brian Benchoff] who joined me to judge the contest. The entire Hackaday staff is indebted to [Limor Fried] and [Phil Torrone] over at  Adafruit for coming up with 10 live videos, and providing 10 hard to find Pi Zero boards for our winners. The biggest thanks go to the entrants. If I could send a prize out to each and every one of you, I would!

Hacklet 100 – The 2016 Hackaday Prize

Welcome to the 100th Hacklet! This has been a huge week for Hackaday, as we launched The 2016 Hackaday Prize. We’ve invited you to change the world. Hackers, makers, and engineers have already answered the call, with nearly 200 entered projects! What better way to celebrate our 100th Hacklet than taking a look at a few of these early entrants?

rarmWe start with [Patrick Joyce] and Raimi’s Arm – Bionic Arm for Kids. Raimi was born with an arm which ends just below the elbow. She’s still a kid – and growing, which means she will quickly grow out of any prosthetic. This has placed bionic arms out of her reach. [Patrick] saw a plea from Raimi’s father for help. 3D printed arms for the disabled are a thing, but [Patrick] couldn’t find one which fit the bill for Raimi. So he’s set out to design one himself. This will be an open source project which anyone with the proper tools can replicate. [Patrick] has already created several test rigs, and is well on the way to building an arm for Raimi and others!

latheNext up is [castvee8] who has entered the 2016 Hackaday Prize with Building Simplified Machinery. Over the years, [Castvee8] has built a few 3D printers and CNC machines. These projects always start with buying the same parts over and over: ground rods, linear bearings, stepper motors, drivers, etc. [Castvee8] is trying to build 3D printed machines which use as few of these vitamins as possible, yet are still strong enough to work in wood, plastic, wax, foam, and other light maker-friendly materials. So far the simple, modular components and electronics have led to a mini mill, mini lathe, and a drill press for things like printed circuit boards. Keeping things low-cost will make these tools accessible to everyone.

turpump[Keegan Reilly] entered Everyman’s turbomolecular pump. Vacuum pumps are great, but everyone knows the real fun starts around 10^-7 Torr. Pulling things down this low requires a specialized pump. Two common designs are oil diffusion pumps and Turbomolecular pumps. Oil diffusion is cheap, but not everyone wants a hot vat of oil bubbling away in their vacuum chamber. Turbomolecular pumps are much cleaner, but very expensive. [Keegan] is attempting to design a low-cost version of a turbomolecular pump. He’s trying to use Tesla’s bladeless turbine design rather than the traditional bladed turbines used in commercial pumps. So far tests using a Dremel tool and paper discs have been promising – nothing has exploded yet!

commongroundFinally, we have [Samuel Bowman] with Seamless IoT Protocol Translation: Common Ground. Love it or hate it, the Internet of Things is going to be here for a while. Every device seems to speak a different language though . Z-wave, Zigbee, LoRa, WiFi, and a host of other protocols, all on different frequencies. Some are frequency hopping, some use mesh networks. [Samuel] is trying to design one device to translate between any of the emerging standards. Common Ground started as a science fair project connecting MQTT to Phillips Hue devices. Once [Samuel] achieved that goal, he realized how much potential there is in a universal translator box. We’re hoping [Samuel] achieves his goals quickly – it seems like new IoT standards are being introduced every day.

New projects are entering the 2016 Hackaday Prize every hour! You can see the full list right here. That’s it for the 100th Hacklet. As always, see you next week. Same hack time, same hack channel, bringing you the best of Hackaday.io!

Hacklet 99 – Soldering Tools

If there is one tool every hardware hacker needs, it’s a good soldering setup. Soldering irons, heat guns, reflow ovens and the like make up the tools of the trade for building electronic circuits. Spend enough time working with a tool, and you’ll find a way to improve it. It’s no surprise that hackers, makers, and engineers have been hacking their soldering tools for decades. This week’s Hacklet features some of the best soldering tool projects on Hackaday.io!

hakkoWe start with  [Kuro] a Hakko 907 based Soldering Station. Hakko 907 and 936 soldering station clones from the Far East are available all over the internet. While the heaters work, none of them have very good temperature controllers. [Kuro] turned a problem into a project by building his own soldering station. These irons are rated for 24 V. 24 volt power supplies are not very common, but it’s easy to find old 19 volt supplies from discarded laptops. [Kuro] found that the lower voltage works just fine. An Arduino nano controls the show, with user output displayed on a 2 line LCD. The finished controller works better than the original, and probably would give a real Hakko model a run for its money.

reflowNext up is [Sukasa] with Reflow Oven. When MakerSpace Nanaimo needed a reflow oven, [Sukasa] jumped in with this design. The idea was to create an oven that looked unmodified – just think of it as the toaster oven of the future, or the reflow oven of today. A Netduino plus 2 is the main controller. User information is displayed on a color TFT LCD. This oven is even internet connected, with an internally hosted web page and JSON data feed. The Netduino controls two beefy Solid State Relays (SSRs). The SSRs handle the dirty work of switching the oven’s heating elements. Two fans keep air moving to avoid hot spots. Precision temperature sensing is achieved through a pair of Adafruit MAX31855 breakout boards reading thermocouples.

plateNext we have [Jaromir Sukuba] with Soldering preheat plate. When soldering surface mount components, like QFN or BGA parts, it helps to pre-heat the whole board. There are commercial products to do this using hot air and other techniques, but it really comes down to making a hotplate. [Jaromir] figured he could do a pretty good job at this, so he built his own with a 3mm aluminum plate. Heat comes from 6 resistors in TO-220 cases. A Microchip PIC18 monitors a thermocouple and keeps things from getting too hot. For power, [Jaromir] had the same idea as [Kuro] did, and used a 19V power brick from an old laptop.

gooseFinally we have [Alex Rich] with Locking ball and socket gooseneck system. [Alex] came up with the Stickvise, so it’s fitting that he comes up with an awesome upgrade for it. We’ve all fought with “helping hands” while soldering. You never get them at quite the right angle. This system fixes that with a simple ball and gooseneck setup. [Alex] saw a similar design and printed it out. While it worked, the pieces popped apart too easily. [Alex] redesigned the system, adding a threaded locking ring. These new goosenecks stay put, holding your work exactly where you want it.

If you want to see more soldering tool projects, check out our brand new soldering tools list! If I missed your project, don’t be shy! Just drop me a message on Hackaday.io. That’s it for this week’s Hacklet. As always, see you next week. Same hack time, same hack channel, bringing you the best of Hackaday.io!

Hacklet 98 – Underwater ROVs

A few motors, propellers, a camera, maybe a wire tether, and some waterproof electronics. Throw it all together and baby you’ve got an underwater Remotely Operated Vehicle (ROV) cooking! It all sounds simple on the surface, but underwater ROVs are a tough challenge. We’ve all seen deep-sea ROVs searching the wreck of the Titanic, or working to stop the flow of oil below the Deepwater Horizon. Plenty of hackers, makers, and engineers have been inspired to build their own underwater ROVs. This week on the Hacklet, we’re spotlighting at some of the best ROV projects on Hackaday.io!

borgcubeWe start with [Tim Wilkinson] and BorgCube ROV. [Tim] has jumped into the world of underwater ROVs with both feet. BorgCube is designed to operate in the unforgiving salt waters of the Pacific Ocean. This ROV can see in stereo, as [Tim] plans to use a head mounted VR display like the Oculus Rift to control it. [Tim] wanted to use a Raspberry Pi as the brains of this robot. Since the Pi Compute module can handle two cameras, it was a natural fit. The electronic speed controls are all low-cost Hobby King R/C car units. [Tim] created a custom circuit board to hold all 12 ESCs. This modular design allows individual controllers to be swapped out if one meets an untimely doom. BorgCube is just getting wet, but with 37 project logs and counting, we’re sure [Tim] will keep us posted on all the latest action!

 

lunaNext up is [MrCullDog] with Luna I ROV. Inspired by a professional underwater ROV, [MrCullDog] decided to build a deep diving unmanned vehicle of his very own. Like BorgCube above, many of Luna I’s motors and drive components come from radio controlled hobby electronics. [MrCullDog] is bringing some 3D printed parts into the mix as well. He’s already shown off some incredibly well modeled and printed thruster mounts and ducts. The brains of this robot will be an Arduino. Control is via wired Ethernet tether. [MrCullDog] is just getting started on this project, so click the follow button to see updates in your Hackaday.io Feed.

cavepearlNext up is [Edward Mallon] with The Cave Pearl Project. Not every underwater system needs motors – or even a human watching over it. The Cave Pearl Project is a series of long duration underwater data loggers which measure sea conditions like temperature and water flow. [Edward’s] goal is to have a device which can run for a year on just three AA batteries. An Arduino Pro Mini captures data from the sensors, time stamps it, and stores it to a micro SD card. If the PVC pipe enclosure keeps everything dry, the data will be waiting for [Edward] to collect months later. [Edward] isn’t just testing in a swimming pool, he’s been refining his designs in open water for a couple of years now.

 

If you want to see more under (and above) water projects, check out our updated waterborne projects list! If I missed your project, don’t be shy! Just drop me a message on Hackaday.io. That’s it for this week’s Hacklet. As always, see you next week. Same hack time, same hack channel, bringing you the best of Hackaday.io!

Broken Promises Of The Wankel Engine

Through the history of internal combustion engines, there has been plenty of evolution, but few revolutions. Talk of radically different designs always leads to a single name – Wankel. The Wankel rotary engine, most notably used in automobiles by Mazda, has been around since the late 1950’s. The Wankel rotary is an example of a design which makes sense on paper. However, practical problems cause it to underperform in the real world.

Invention and History

felixwankelFelix Wankel’s engine was conceived during a dream. In it, 17-year-old Felix was driving his car to a concert. When he arrived, he bragged to his friends that his car used a new type of engine – half turbine, half reciprocating. “It is my invention!” he told his friends. Upon waking up, Wankel became dedicated to building his engine. Though he never received a formal degree (or a driver’s license), Wankel was a gifted engineer.

Young Wankel’s checkered history includes membership in several anti-semitic groups in the 1920’s. He was also involved with the founding of the Nazi party. His conflicting views on the direction of the party lead to his arrest in 1933. Eventually released through action of Hitler himself, Wankel joined the SS in 1940. The end of the war saw Wankel spending several months in a French prison for his wartime involvement.

Continue reading “Broken Promises Of The Wankel Engine”

Raspberry Pi Zero Round 1 Winners!

The Raspberry Pi Zero Contest presented by Adafruit and Hackaday has been going incredibly well! We currently have 132 projects entered, and there is still time for YOU to get in on the fun! The only problem entrants have had is getting their hands on these amazing $5 computers. We’ve made that easy by giving away ten Raspberry Pi Zero boards. The following projects were well documented, well thought out projects were selected by the judges. We’ve already informed the winners through Hackaday.io, and will be shipping out the Pi Zero boards to them right away.

Please join the judges and the entire Hackaday staff in congratulating the winners of the Pi Zero boards!

If you didn’t win, all is not lost! There is still time to enter the contest. The deadline is 11:59 pm PST on March 13, 2016. You’ll be in the running for one of three $100 gift certificates to The Hackaday Store!