A DIY split-flap clock in red, black, and white.

Split-Flap Clock Uses Magnets Everywhere

May 10, 2024 by Kristina Panos 2 Comments

While split-flap alarm clocks once adorned heavy wood nightstands in strong numbers, today the displays are most commonly found in train stations and airports. Hey, at least they’re still around, right? Like many of us, [The Wrench] has always wanted to make one for themselves, but they actually got around to doing it.

This doesn’t seem like a beginner-friendly project, but [The Wrench] says they were a novice in 3D design and so used Tinkercad to design all the parts. After so many failures, they settled on a design for each unit that uses a spool to attach the flaps, which is turned by a stepper motor.

A small neodymium magnet embedded in the primary gear and a Hall effect sensor determine where the stepper motor is, and in turn, which number is displayed. Everything is handled by an Arduino Nano on a custom PCB.

Aside from the sleek, minimalist look, our favorite part is that [The Wrench] used even more magnets to connect each display segment to the base. You may have noticed that there are only three segments, because the hours are handled by a single display that has flaps for 10, 11, and 12. This makes things simpler and gives the clock an interesting look. Be sure to check out the build video after the break.

Want to build a more complicated clock? Try suspending sand digits in the air with persistence of vision.

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A Planck-inspired 40% ortholinear keyboard.

DIY Keyboard Can Handle Up To Three Host Devices

May 10, 2024 by Kristina Panos 16 Comments

Here’s a story that may be familiar: [der-b] is a Linux developer who is forced two carry two laptops — one for work with unavoidable work stuff on it, and one for software development. Unfortunately this leads to keyboard confusion between the two when one is connected to an external display.

In an attempt to overcome this, [der-b] designed a keyboard that can be connected to more than one device at a time, despite ultimately thinking that this will lead to another layer of confusion. The point was to try to make something as lightweight as possible, since carrying two laptops is already a struggle. As a bonus, this project was a learning experience for soldering SMD parts.

The keyboard itself is based on the Planck and uses an ATMega32u4 running QMK firmware, so that means it’s a 40% ortholinear with 48 keys total. [der-b] used low-profile Cherry MX switches to keep things sleek.

In order to switch between different host devices, [der-b] uses shortcuts as you’ll see in the short video after the break. This is accomplished with a FSUSB36 IC on the USB connections between the ATMega and the host.

[der-b] encountered a spate of issues while building this keyboard, which you can read all about in the blog post. We love to see transparency when it comes to your write-ups, especially when the projects become learning experiences. (Aren’t they all?) But if 48 keys aren’t nearly enough for you, check out this learning-experience keyboard build.

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A pile of red Swiss Army knives, probably collected by TSA.

Introducing The Swiss Army… Tool?

May 9, 2024 by Kristina Panos 152 Comments

You’ve probably used one for everything from opening packages to stripping wires in a pinch (because you know better than to use your teeth). We’re talking about the blade of the iconic Swiss Army knife. And while there are many different models out there, they all feature at least one knife among their utensils. Until now.

Citing pressure due to the increase in worldwide knife violence, the company announced that they’ll be releasing a new range of tools without blades. Carl Elsner, fourth-generation CEO of Swiss Army knife maker Victorinox, is also concerned about increasing regulations surrounding knives at sporting events and other activities. And he has a point: according to the UN’s Global Study on Homicide 2023 (PDF), 30% of European homicides were committed with some type of sharp object.

In an interview with The Guardian, Elsner spoke of creating more specialized tools, such as one for cyclists, who don’t necessarily need a blade. He also mentioned that Victorinox have a tool specifically for golfers, but we’d like to point out that it features, among other things, a knife.

It’s going to be a long time before people stop assuming that the skinny red thing in your pocket contains a knife, especially at the airport. What TSA agent is going to take the time to check out your tool? They’re going to chuck it in the bucket with the rest of them. Would you consider buying a blade-less multi-tool? Let us know in the comments.

Don’t have much need for a knife? Here’s a bench tool that has it all.

(Main and thumbnail photos via Unsplash)

Much Faster Cold Brew Through Cavitation

May 8, 2024 by Kristina Panos 27 Comments

Some coffee snobs might call this sacrilege. Cold brew is supposed to take a long time — that’s part of how it gets its characteristic smoothness. But a group of engineers from the University of New South Wales (UNSW Sydney) have figured out a way to cut the time down from several hours to a mere three minutes, using ultrasonic waves.

Typically, the cold brew coffee process takes between 12 and 24 hours. Enough time to steep the grounds and extract the flavors without the benefit of hot water. This is how it differs from iced coffee, which is brewed hot and poured over ice.

Interestingly, the UNSW Sydney engineers’ process uses a typical prosumer-grade espresso machine and involves blasting the portafilter with a transducer and a horn. This transforms the coffee basket into a sonoreactor. Sound waves at a frequency of 38.8 kHz are injected at multiple points through the walls, generating acoustic cavitation within. You can read all about it in Ultrasonics Sonochemistry.

That’s not even the most exciting part. The study found that this arrangement is capable of doubling both the extraction yield and caffeine concentration, compared with non-soundblasted samples. The team sent samples of the coffee off to be evaluated on aroma, texture, flavor, and aftertaste. Although the one-minute extraction samples received similar ratings to a 24-hour brew in terms of flavor and aftertaste, they lacked the intensity and dark chocolate aroma of the longer brew. But the three-minute extraction samples scored quite highly in all areas, suggesting that the average cold brew drinker wouldn’t be able to tell the difference.

Would you like to roast your own beans at home? You can use a popcorn popper, but you might get tired of semi-uneven roasts and upgrade to a DIY wobble disk roaster.

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A capacitive touch MIDI instrument that doubles as a bookmark.

MIDI Bookmark Marks The Spot Where Work And Play Intersect

May 6, 2024 by Kristina Panos 3 Comments

Have you ever wanted to take a break from reading or studying to just rock out for a few blissful minutes? If you’re anything like us, you like to rock out most of the time and take the occasional break to do your reading. Either way, you really can’t go wrong with this MIDI bookmark from [Misfit Maker].

This slick little bookmark may look 3D printed, but it’s all carefully-cut foam board in two thicknesses. Even the keys are made foam board — they’re just wrapped in carbon fiber so they look extra cool.

Underneath that carbon fiber is a layer of aluminium tape to make them capacitive. [Misfit Maker] recommends using copper tape instead because it allows for wires to be soldered directly to the keys.

The brains of this beauty is in the form of an ESP32 which is controlling an MPR-121 capacitive touch sensor. If you’d like to make one of these for yourself, there are plenty of helpful GIFs embedded in the thorough write-up. Be sure to check out the brief demo after the break.

If you want to easily MIDI-fy something and use touch inputs, you can’t really go wrong with the Raspberry Pi Pico, which does capacitive touch natively. Check out this MIDI kalmiba to learn more.

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A beehive sits on bricks with an outdoor-rated box full of electronics to monitor the hive.

Hive Monitor Is The Bee’s Knees

May 5, 2024 by Kristina Panos 11 Comments

Beekeeping is quite the rewarding hobby. There’s delicious honey and useful wax to be had, plus you get the honor of knowing that you’re helping to keep the bee population surviving and thriving. [Ben Brooks] likes to keep tabs on the hive, but doesn’t like the idea of opening it up more often than necessary. After a couple of beekeeping rodeos, [Ben] decided to build his own tracker to get reports on the health and the activity of the hive through Home Assistant.

This hive tracker features a light sensor, a temperature sensor, and three strain gauges to measure the weight. There would be four, but a mouse decided to take a bite of the wires in the most nightmarish place to repair.

Everything runs off of an ESP32, and there’s an external antenna involved because the hive is nearly out of Wi-Fi range. The strain gauges are the affordable bathroom-scale type, and [Ben] has extras for if and when the number of hives goes up.

We like the combination of hard work and simplicity going on here — [Ben] milled and drilled the PCB himself, and used phone plugs to connect the temperature and weight sensors. Unfortunately, the plugs make the strain gauges a little finicky, so [Ben] says he would probably use screw terminals next time, or might be soldering the wires sooner rather than later. Consider this one a work in progress, and keep watching for updates as [Ben] works out the kinks.

Interested in beekeeping, but don’t want to build a traditional hive? Check out this beehive in a bottle.

A DIY coffee roaster with part callouts.

Follow The Red Ball Wobble Disk Roaster To Coffee Excellence

May 3, 2024 by Kristina Panos 9 Comments

If you’ve never considered roasting your own coffee at home, you may be surprised to learn that it can be done in a few minutes with a regular popcorn popper and not much else. After all, you only really need two things to roast coffee: heat, and constant agitation to distribute that heat evenly. While the popcorn popper provides both, it’s easy to end up with semi-uneven roasts, probably because the beans are mostly just spinning around and not being tossed as well as they could be. Eventually, one might want a more advanced machine, and that’s where something like [Larry Cotton]’s latest wobble disk roaster can step in.

For starters, this machine roasts more beans than the average popcorn popper in a single throw — the maximum is 350g, or just over three-quarters of a full pound, which is way more than the average popcorn machine will hold. It essentially consists of a heat gun pointed upwards at a sieve full of green coffee beans that are being constantly pushed around by a motorized wobbling disk. As the heat blows, the large metal disk does figure eights through the beans, keeping the heat nice and even. So where does the red ball come in? It’s at the bottom, keeping the flying bean skins (chaff) from entering the heat gun’s fan motor.

Toward the end of the short video after the break, you’ll see a diagram showing all the parts of this roaster. If that’s not enough for you, here’s a build guide for a previous wobble disk roaster (PDF) that should be quite helpful in building either version.

If you want to see some of Larry’s previous machines, we’ve got ’em. And then you can let Hackaday Editor-in-Chief [Elliot Williams] tell you all about roasting at home.

Continue reading “Follow The Red Ball Wobble Disk Roaster To Coffee Excellence” →