Wooden Keycaps Minus The CNC

June 3, 2022 by Kristina Panos 3 Comments

What’s the most important part of the keycap? The average user-who-cares might tell you it’s the look and feel, but a keyboard builder would probably say the mounting style. That’s where the rubber meets the road, after all. For anyone trying to make their own keycaps, ‘the mount itself’ is definitely the correct answer. Try printing your own keycaps, and you’ll learn a lot about tolerances when it comes to getting the mount right.

Conversely, you could use a subtractive process like a wood mill to make keycaps. Sounds easy enough, right? But what about all of us who don’t have access to one? [cbosdonnat], who has no CNC, has blazed a cellulose trail, combining hand-tooled wooden keycaps with 3D-printed mounts to create fully-customized keycaps. It’s a great project with concise how-to, especially when it comes to building the jigs needed to keep the keycaps consistently sized and shaped.

It makes a whole lot of sense to start by hollowing out the bottom instead of shaping the business side first or even cutting out the key shape, since the mount is mechanically vital. Why waste time on the look and feel if the foundation isn’t there yet?

Hardwood is a must for DIY keycaps, because the walls need to be thin enough to both fit over the switch and within the matrix, and be sturdy enough not to break with use. We love the look of the varnish-transferred laser-printed logo, and only wish there was a video so we could hear the clacking.

There are all kinds of ways to put legends on DIY keycaps, like waterslide decals for instance.

Surprisingly Stomp-able Soft Switches

June 2, 2022 by Kristina Panos 13 Comments

Competition sure brings out the brute in people, doesn’t it? So what do you do when you need a bunch of switches you can let people fist-pound or stomp on repeatedly without them taking damage? You could look to the guitar pedal industry and their tough latching switches, or you could simply build your own smash-resistant buttons as [wannabemadsci] has done.

The main thing about these switches is that they aren’t easily destroyed by shoes or angry fists. That’s because the shiny red push-me part of the button is made by cutting a foam ball in half.

Not easily crush-able Styrofoam, mind you — squishy, coated foam like an indoor football. This is mounted to the top of a sandwich made of hardboard and a couple pieces of easily-compressible foam from craft paintbrushes.

A brass washer is mounted to the middle of both pieces of hardboard, and these have wires soldered to them to read button presses. Then it’s just a matter of hooking it to a microcontroller like any other momentary.

There are all kinds of things you could cut in half for the top, like maybe tennis balls. Or, do what [Sprite_TM] did and use inverted plastic bowls.

Soap Mouse Is A Slippery Interface For Mid-Air Input

May 28, 2022 by Kristina Panos 5 Comments

We all have those gnarly hacks that we still think about years after we first saw them. For serial tipster [Inne], one of those is [Patrick Baudisch]’s soap mouse, which is a DIY device for mousing in mid-air that uses components from off the shelf and around the house.

How does it work? The guts are encased in plastic shaped like a flattened pill, which slips into a fuzzy sock. By squeezing it a bit, the plastic pill rotates, spinning the outward-facing sensor round and round. Although we briefly reported on the soap mouse way back in 2006, we think it deserves to be in the spotlight today, especially since there’s a complete PDF guide to building one that’s optimized for gaming. If you want a regular pointing device instead, the conversion is described within.

[Patrick] uses a CompUSA (RIP) mouse in the guide, but any sufficiently slim and also short mouse should work as long as it has a decently long focal range, which is necessary for the sensor to see the hull. Plenty of travel mice out there should fit the bill.

The hull itself is made from two small (empty) bottles of hand sanitizer, chosen for their size, shape, and clarity of plastic. The outermost housing is a baby sock with a snap sewn on. [Patrick] says moving the sock against the plastic is difficult, and has tried various methods for lubrication, such as a bit of mineral oil inside some plastic bags.

Be sure to check out the video after the break, which does a great job of explaining everything from the various types of interaction to construction in 5½ minutes.

Since 2006, [Patrick] has held workshops where people have built their own soap mice. Have you built one? Let us know in the comments. And don’t forget about the Digi-Key-sponsored Odd Inputs and Peculiar Peripherals contest, which runs through July 4th. Declare your independence from regular keyboards and mice and win big!

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Cityscape Multi-Level Keyboard Really Stacks Up

May 27, 2022 by Kristina Panos No comments

Keyboards with wells like the Maltron, the Kinesis Advantage family, and everything dactyl-esque out there are great. Trust us, we know this firsthand. But if you want to build your own curvy girl, how the heck can you implement that shape without 3D printing, clever woodworking, or access to tooling and plastic molding equipment? Well, there is another way. Over on twitter (translated) (Threadreader: Japanese, English), [tsukasa_metam] has achieved the key well effect by stacking up PCBs to create a skyline of vertically-staggered keys.

The boards of Cityscape are all screwed together for mechanical integrity, but those screws are working overtime, providing electrical connections between the layers as well. We particularly like that there is an impetus for this build other than ‘I thought of it, so let’s do it’ — [tsukasa_metam] tends to typo in the double key press sense, hitting Q for instance at the same time when A was the intended target. Between the 3.2 mm of key travel, the 2.8 mm step height, and those flat F10 keycaps, that is no longer an issue.

Instead of the popular low-profile Kailh choc switches, [tsukasa_metam] went with TTC KS32s, a new switch introduced in 2020. Unlike chocs, they’ll take Cherry MX-style keycaps, as long as they’re wearing short skirts. Cityscape isn’t totally open source, but the idea is now out there nonetheless, and we happen to have an Odd Inputs and Peculiar Peripherals contest running now through July 4th.

Do stacked PCBs seem kinda familiar? Hey, it’s easier than winding transformer coils.

Via KBD #79

Toothbrush Goes From Mouth-Whitening To Room-Brightening

May 27, 2022 by Kristina Panos 18 Comments

Some of the hacks we see make us wonder why they aren’t already a commercial product, and this electric toothbrush turned rechargeable flashlight is one of them. Sure, these things exist, but we haven’t seen one with a dedicated charging stand. They usually just take micro USB or whatever, so it’s on you to remember to plug it in. How great would it be to have a fully-charged flashlight always at the ready, especially one in a position to illuminate the room? Although [wannabemadsci] makes it look easy, this conversion took quite a bit of doing.

Perhaps the most amazing part is that [wannabemadsci] found a halfway decent flashlight at the dollar store. Better than average, this thing has a main light, a side light, and takes 3xAAs instead of a couple of AAAs. The only issue is that the toothbrush batteries don’t quite put out enough voltage for the flashlight’s LED, so [wannabemadsci] used a booster board.

Of course, there’s a lot more to this hack than sawing off the USB connector from the boost converter so it fits. The toothbrush handle had to be modified to accept the flashlight guts, and the threads relocated from the flashlight. Since the battery charge indicator shines through the momentary button on the toothbrush, [wannabemadsci] wanted to reuse it, but it required a small board that converts it to a latching push button. Finally, the flashlight bezel had to be painted white. Paint is such an easy thing to do, and this detail makes all the difference in how professional this looks.

There’s a lot you can do with a functioning electric toothbrush as your base, like brute-forcing the pins of a lock with vibration.

Console Macropad Uses SD Cards For Stylin’ And Profilin’

May 26, 2022 by Kristina Panos 7 Comments

Macropads are great to have around for hotkey input, but things can get out of hand pretty quickly when you realize just how many shortcuts are in your life. To avoid ending up with another keyboard-sized keyboard, some hackers will use a handful of switches and a lot of layers to turn a few keys into many. And instead of worrying about legends, they use blank keys and leave the labels to be displayed on some kind of screen.

Among them is [QCJ3], who built this nifty little console-style macropad. Uninterested in managing microcontroller memory, [QCJ3] went the tangible route and loaded various profiles onto a micro SD card. Each text file on a given card holds a label, a color for the keyswitch LED, and of course, the keystrokes that make up the macro itself.

There are myriad ways to build a macro pad, from designing with bare chips (if you can get them) to programming a pre-built key matrix. Grab the files if you like the console look and call it a day, or build a completely new enclosure that fits your hand exactly. Whatever you build, consider entering it in our brand spankin’ new Odd Inputs and Peculiar Peripherals Contest, which runs now through July 4th. If you need more inspiration, just peep the projects under macropad tag, or peruse the much heftier keyboard tag.

Via KBD

Bottoms Up: Soda Can Help With Almost Any Project

May 26, 2022 by Kristina Panos 32 Comments

If there’s any one thing that the average hacker is short on at a given moment (besides chips), it’s transient small part storage. Just as new projects are built from small parts, diagnostics and teardowns of commercial equipment invariably result in small parts. We think [amenjet] may have the answer — small parts holders made from the bottoms of soda cans.

You start by cutting the bottom off of an empty can however you like. In the first video after the break, [amenjet] scores the can on what could be a purpose-built jig before cutting along the line with tin snips, but you could use regular scissors if that’s all you have. Then it’s just a matter of shoving it into the circle around the perimeter of the print to secure the sharp edge.

The underside of the print is graduated and ends with a small hole fit for a disc magnet. To keep the prints from scratching the table, [amenjet] covered the bottoms with crushed velvet. After making about a dozen of these things, they CNC’d a tray to hold three of them, which you can see in the second video. Each cavity in the tray is lined with more crushed velvet for elegance and stability.

Between the concavity of the can bottom and that little lip, it should be particularly easy to actually retrieve a tiny part from the pile and grab on to it. Between the utility and the recycled aspect, this could easily be an entry into the second Challenge of the 2022 Hackaday Prize, which runs now until Sunday, June 12th. This round is all about reusing, recycling, and revamping anything and everything to keep it out of the landfill. Start your entry today!

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