Printed Gas Can Accessories Make Refueling A Little Neater

April 26, 2023 by Dan Maloney 45 Comments

No matter what your position is on internal combustion engines, it’s pretty safe to assume everyone is on the same page regarding wasting fossil fuels: it’s a bad thing. And nothing is as frustrating as spilling even a drop of the precious stuff before you even get a chance to burn it.

Unfortunately, the design of gas cans, at least here in North America, seems to have been optimized for fuel spillage. Not willing to settle for that, [avishekcode] came up with a 3D-printable replacement nozzle that should make dispensing gas a bit neater. It’s designed to fit one of the more popular brands of gasoline jugs available here in the States, and rather than the complicated stock nozzle, which includes a spring-operated interlock that has to be physically forced into a filler neck to open the valve, the replacement is just a slender tube with a built-in air vent. The vent keeps a vacuum from forming in the gas can and makes for a smooth, easy-to-control flow of gas and less spillage. The video below shows it in action.

The obvious issue here is chemical compatibility, since gasoline doesn’t work and play well with all plastics. [avishekcode] reports that both PLA and PETG versions of the nozzle have performed well for up to two years before cracking enough to need replacement. And then, of course, the solution is just to print another one. There may be legal issues, too — some localities have ordinances regarding gasoline storage and dispensing, so it’s best to check before you print.

Of course, one way to avoid the problems associated with storing and dispensing gasoline is to convert to electric power tools and vehicles. But as we’ve seen, that presents other problems.

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Nuke Your Own Uranium Glass Castings In The Microwave

April 26, 2023 by Dan Maloney 20 Comments

Fair warning: if you’re going to try to mold uranium glass in a microwave kiln, you might want to not later use the oven for preparing food. Just a thought.

Granted, uranium glass isn’t as dangerous as it might sound. Especially considering its creepy green glow, which almost seems to be somehow self-powered. The uranium glass used by [gigabecquerel] for this project is only about 1% U₃O₈, and isn’t really that radioactive. But radioactive or not, melting glass inside a microwave can be problematic, and appropriate precautions should be taken. This would include making the raw material for the project, called frit, which was accomplished by smacking a few bits of uranium glass with a hammer. We’d recommend a respirator and some good ventilation for this step.

The powdered uranium glass then goes into a graphite-coated plaster mold, which was made from a silicone mold, which in turn came from a 3D print. The charged mold then goes into a microwave kiln, which is essentially an insulating chamber that contains a silicon carbide crucible inside a standard microwave oven. Although it seems like [gigabecquerel] used a commercially available kiln, we recently saw a DIY metal-melting microwave forge that would probably do the trick.

The actual casting process is pretty simple — it’s really just ten minutes in the microwave on high until the frit gets hot enough to liquefy and flow into the mold. The results were pretty good; the glass medallion picked up the detail in the mold, but also the crack that developed in the plaster. [gigabecquerel] thinks that a mold milled from solid graphite would work better, but he doesn’t have the facilities for that. If anyone tries this out, we’d love to hear about it.

Retrotechtacular: Putting Pictures On The Wire In The 1930s

April 25, 2023 by Dan Maloney 52 Comments

Remember fax machines? They used to be all the rage, and to be honest it was pretty cool to be able to send images back and forth over telephone lines. By the early 2000s, pretty much everyone had some kind of fax capability, whether thanks to a dedicated fax machine, a fax modem, or an all-in-one printer. But then along came the smartphone that allowed you to snap a picture of a document and send it by email or text, and along with the decrease in landline subscriptions, facsimile has pretty much become a technological dead end.

But long before fax machines became commonplace, there was a period during which sending images by wire was a very big deal indeed. So much so that General Motors produced “Spot News,” a short film to demonstrate how newspapers leveraged telephone technology to send photographs from the field. The film is very much of the “March of Progress” genre, and seems to be something that would have been included along with the newsreels and Looney Tunes between the double feature films. It shows a fictional newsroom in The Big City, where a cub reporter gets a hot tip about an airplane stunt about to be attempted out in the sticks. The editor doesn’t want to miss out on a scoop, so he sends a photographer and a reporter to the remote location to cover the stunt, along with a technology-packed photographic field car. Continue reading “Retrotechtacular: Putting Pictures On The Wire In The 1930s” →

Low-Cost RF Power Sensor Gets All The Details Right

April 25, 2023 by Dan Maloney 25 Comments

Dirty little secret time: although amateur radio operators talk a good game about relishing the technical challenge of building their own radio equipment, what’s really behind all the DIY gear is the fact that the really good stuff is just too expensive to buy.

A case in point is this super-low-cost RF power sensor that [Tech Minds (M0DQW)] recently built. It’s based on a design by [DL5NEG] that uses a single Schottky diode and a handful of passive components. The design is simple, but as with all things RF, details count. Chief among these details is the physical layout of the PCB, which features a stripline of precise dimensions to keep the input impedance at the expected 50 ohms. Also important are the number and locations of the vias that stitch the ground planes together on the double-sided PCB.

While [Tech Minds]’ first pass at the sensor hewed closely to the original design and used a homebrew PCB, the sensor seemed like a great candidate for translating to a commercial PCB. This version proved to be just as effective as the original, with the voltage output lining up nicely with the original calibration curves generated by [DL5NEG]. The addition of a nice extruded aluminum case and an N-type RF input made for a very professional-looking tool, not to mention a useful one.

[Tech Minds] is lucky enough to live within view of QO-100, ham radio’s first geosynchronous satellite, so this sensor will be teamed up with an ADC and a Raspberry Pi to create a wattmeter with a graphical display for his 2.4-GHz satellite operations.

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Hackaday Links: April 23, 2023

April 23, 2023 by Dan Maloney 7 Comments

Mark it on your calendars, folks — this is the week that the term RUD has entered the public lexicon. Sure, most of our community already knows the acronym for “rapid unscheduled disassembly,” and realizes its tongue-in-cheek nature. But given that the term has been used by Elon Musk and others to describe the ignominious end of the recent Starship test flight, it seems like RUD will catch on in the popular press. But while everyone’s attention was focused on the spectacular results of manually activating Starship’s flight termination system to end its by-then uncontrolled flight at a mere 39 km, perhaps the more interesting results of the launch were being seen in and around the launch pad on Boca Chica. That’s where a couple of hundred tons of pulverized reinforced concrete rained down, turned to slag and dust by the 33 Raptor engines on the booster. A hapless Dodge Caravan seemed to catch the worst of the collateral damage, but the real wrath of those engines was focused on the Orbital Launch Mount, which now has a huge crater under it.

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Tiny Three-Tube Receiver Completes Spy Radio Suite

April 22, 2023 by Dan Maloney 6 Comments

In our surface-mount age, it’s easy to be jaded about miniaturization. We pretty much expect every circuit to be dimensionally optimized, something that’s easy to do when SMDs that rival grains of sand are available. But dial the calendar back half a century or so and miniaturization was a much more challenging proposition.

Challenging, perhaps, but by no means unachievable, as [Helge Fyske (LA6NCA)] demonstrates with this ultra-compact regenerative vacuum tube receiver. It’s a companion to his recent “spy transmitter,” a two-tube radio built in — or on, really — an Altoids tin. The transmitter was actually a pretty simple circuit, just a crystal-controlled oscillator and an RF amplifier really, but still managed about 1.5 Watts output on the 80-meter ham band.

The receiver circuit ended up being much more complicated, as receivers do, and therefore harder to cram into the allotted space. [Helge]’s used a three-tube regenerative design, with one tube each devoted to the RF amp, detector/mixer, and audio amplifier stages. As in the transmitter, the receiver tubes are mounted on the outside of the box, with the inside crammed full of components. [Helge] had to be quite careful about component positioning, to prevent interstage coupling and other undesirable side effects of building in such close quarters.

Was it worth it? Judging by the video below, absolutely! We’ve rarely heard performance like that from even a modern receiver with all the bells and whistles, let alone from a homebrew design under such constraints. It sounds fantastic, and hats off to [Helge] for completing his spy radio suite in style.

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Hackaday Podcast 215: Autonomous Race Car, Espresso Robot, And Vintage Computers

April 21, 2023 by Dan Maloney 5 Comments

It’s podcast time again, and this time around Elliot and Dan took a grand tour through the week’s best and brightest hacks. We checked out an old-school analog cell phone that went digital with style, dug into a washing machine’s API, and figured out how to melt metal in the microwave — the right way. Does coffee taste better when it’s made by a robot? Of course it does! Can you get a chatbot to spill its guts? You can, if you know how to sweet talk it. Let’s play Asteroids on an analog oscilloscope, spoof facial recognition with knitting, and feel the need for speed with an AI-controlled model race car. And was VCF East worth the wait? According to Tom Nardi, that’s a resounding “Yes!”

Check out the links below if you want to follow along, and as always, tell us what you think about this episode in the comments!

Download your own personal copy!