Author: Jenny List

3275 Articles

No Need For Inserts If You’re Prepared To Use Self-Tappers

September 2, 2025 by 57 Comments

As the art of 3D printing has refined itself over the years, a few accessories have emerged to take prints to the next level. One of them is the threaded insert, a a piece of machined brass designed to be heat-set into a printed hole in the part. They can be placed by hand with a soldering iron, or for the really cool kids, with a purpose-built press. They look great and they can certainly make assembly of a 3D printed structure very easy, but I’m here to tell you they are not as necessary as they might seem. There’s an alternative I have been using for years which does essentially the same job without the drama. Continue reading “No Need For Inserts If You’re Prepared To Use Self-Tappers” →

A Label Printer Gets A New Brain

September 1, 2025 by 9 Comments

The internals of a printer, whatever technology it may use, are invariably proprietary, with an abstracted more standard language being used to communicate with a host computer. Thus it’s surprisingly rare to see hacks on printers as printers, rather than printer hacks using the parts for some other purpose. This makes [Oelison]’s brain-swap of a Casio thermal label printer a welcome surprise, as it puts an ESP32 in the machine instead of whatever Casio gave it.

The value in the hack lies in the insight it gives into how a thermal printer works as much as it does in the ESP32 and the Casio, as it goes into some detail on the various signals involved. The strobe line for instance to enable the heater is a nuance we were unaware of. The resulting printer will lose its keyboard and display, but  make up for it in connectivity.

Despite what we said earlier this isn’t the first label printer hack we’ve seen. A previous one was Linux-based though.

Lightning Talks On Time, With This Device

August 31, 2025 by 3 Comments

Ask a Hackaday scribe who’s helped run the lightning talks at one of our events, and they’ll tell you that keeping the speakers on time is a challenge. Conversely if the staffer is trying to indicate to the speaker how much time they have left, it must be difficult from the podium to keep track while delivering your talk. Fortunately there’s [makeTVee] waiting in the wings with a solution, a cube whose faces each have a custom 5×7 LED matrix on them. The countdown is clear and unambiguous, and should provide no distractions.

The brains behind it all is a XIAO nRF52840 Sense board using the Zephyr RTOS, the LEDs are WS2812s on their own PCBs, and the party piece is only revealed at the end of the countdown. A tilt mechanism triggered by a servo releases a ball bearing down a track, where it hits a telephone bell and provides a very audible reminder to the speaker. The result saw action during the lightning talks at the Hackaday Europe event earlier in the year, but it’s taken a while for the write-up to make it online.

Continue reading “Lightning Talks On Time, With This Device” →

CAD, From Scratch: MakerCAD

August 29, 2025 by 29 Comments

It’s likely that many of you use some form of CAD package, but how many of you have decided you didn’t like the software on offer? [Marcus Wu] did, and instead of griping, he wrote his own CAD software. It’s called MakerCAD, it’s published under an MIT licence, and you can try it yourself.

It’s written in Go, and it’s superficially similar to OpenSCAD in that the interface is through code. The similarity is skin deep though, as it provides the user with constraint solving as described in the video below the break.

As it stands it’s by no means feature complete, but it is now at a point at which it can be evaluated. Simple models can be created and exported as STEP files, so it can be used as a real-world CAD tool.

Whether it will flourish is down to the path it takes and how its community guides it. But we’re pleased to see any new open source projects in this space, which remains overly dominated by proprietary packages. If you try it, write up your experiences, we’d love to see how this develops.

Continue reading “CAD, From Scratch: MakerCAD” →

Pi Port Protection PCB

August 25, 2025 by 16 Comments

We’re used to interfaces such as I2C and one-wire as easy ways to hook up sensors and other peripherals to microcontrollers. While they’re fine within the confines of a small project, they do have a few limitations. [Vinnie] ran straight into those limitations while using a Raspberry Pi with agricultural sensors. The interfaces needed to work over long cable runs, and to be protected from ESD due to lightning strikes. The solution? A custom Pi interface board packing differential drivers and protection circuits aplenty.

The I2C connection is isolated using an ISO1541 bus isolator from TI, feeding a PCA9615DP differential I2C bus driver from NXP. 1-wire is handled by a Dallas DS2482S 1-wire bus master and an ESD protection diode network. Even the 5-volt power supply is delivered through an isolated module.

Whether or not you need this Raspberry Pi board, this is still an interesting project for anyone working with these interfaces. If you’re interested, we’ve looked at differential I2C in the past.

A PLL For Perfect Pitch

August 24, 2025 by 5 Comments

When Hackaday runs a contest, we see all manner of clever projects. But inevitably there are some we don’t see, because their builders didn’t manage to get them finished in time. [Park Frazer]’s phase-locked loop is one of them. The circuit is an all-discrete PLL that derives a 440 Hz output from a 1 Hz input, and it arrived just too late for our 1 Hz contest.

If you aren’t familiar with a phase-locked loop, in this context you can think of them as a programmable frequency multiplier. A voltage-controlled oscillator is locked to an input frequency by comparing the two with a phase detector. Multiplication can be achieved by putting a frequency divider between the oscillator and the phase detector. It’s at the same time a complex and easy to understand circuit. In this case, when broken down into a set of multivibrators, it makes sense. The charge pump phase detector is a little different from the XOR gate we were expecting, but as he explains, it’s better.

If PLLs are a mystery, have a look at this video from a [Jeri Ellsworth] and [Bil Herd].