Even Apple Get Their Parts Wrong Sometimes

There can be few among those of us who produce printed circuit boards, who have not at some point placed a component the wrong way round, or with the wrong footprint. Usually this can be rectified with a bit of rework and a fresh board spin, but just occasionally these mishaps make it into the wild undetected. It seems nobody is immune, as [Doug Brown] is here to tell us with a tale of an Apple product with a misplaced capacitor.

The LC series of Macs came out through the early 1990s, and their pizza-box style cases could be found slowly turning yellow in universities and schools throughout that decade. Of them there was a persistent rumor of the LCIII had a misplaced capacitor, so when he received an unmodified original machine he took a look. The investigation is quite simple, but revealing — there are three power supply rails and one of the capacitors does have a significant leak.

The explanation is simple enough, the designer had placed a capacitor on each rail, with its negative side to the ground plane, but one of the rails delivers -5 volts. Thus the capacitor is the wrong way round, and must have failed pretty early in the lifetime of each LCIII. We’re curious then since so many of them went through their lives without the component being replaced, how the circuit remained functional. We’re guessing that there were enough other capacitors in the -5 volt line to provide enough smoothing.

Getting Started In Laser Cutting

If you were to walk into most of the world’s hackerspaces, it’s likely that the most frequent big-ticket tool you’ll find after a 3D printer is a laser cutter. A few years ago that would inevitably been one of the ubiquitous blue Chinese-made K40 machines, but here in 2024 it’s become common to see something far more sophisticated. For all that, many of us are still laser cutter noobs, and for us [Dominic Morrow] gave a talk at last summer’s EMF Camp in the UK entitled “Getting Started In Laser Cutting“. [Dominic] is a long-term laser cutting specialist who now works for Lightburn, so he’s ideally placed to deliver this subject.

It’s fair to say that this is an overview in the time available for a hacker camp talk rather than an in-depth piece, so he takes the approach of addressing people’s misconceptions and concerns about cutters. Perhaps the most important one he addresses is the exhaust, something we’ve seen a few in our community neglect in favor of excessive attention to laser cooling or other factors. An interesting one for us though was his talking about the cheaper diode lasers, having some insight into this end of the market is valuable when you have no idea which way to go.

We’re sorry to have missed this one in the real world, perhaps because of the allure of junk.

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Flyback, Done Right

A common part used to create a high voltage is a CRT flyback transformer, having been a ubiquitous junk pile component. So many attempts to use them rely on brute force, with power transistors in simple feedback oscillators dropping high currents into hand-wound primaries, so it’s refreshing to see a much more nuanced approach from [Alex Lungu]. His flyback driver board drives the transformer as it’s meant to be used, in flyback mode relying on the sudden collapse of a magnetic field to generate an output voltage pulse rather than simply trying to create as much field as possible. It’s thus far more efficient than all those free running oscillators.

On the PCB is a UC3844 switch mode power supply controller driving the transformer at about 25 kHz through an IGBT. We’d be curious to know how closely the spec of the transformer is tied to the around 15 kHz it would have been run at in a typical TV, and thus what frequency would be the most efficient for it. The result as far as we can see it a stable and adjustable high voltage source with out all the high-current and over heating, something of which we approve.

Need to understand more about free running versus flyback? Read on.

OLED Screen Mounting, Without The Pain

There was a time when no self-respecting electronics engineer would build a big project without at least one panel meter. They may be a rare part here in 2024, but we find ourselves reminded of them by [24Eng]’s project. It’s a 3D printed housing for one of those common small OLED displays, designed to be mounted on a panel with just a single round hole. Having had exactly this problem in the past trying to create a rectangular hole, we can immediately see the value in this.

It solves the problem by encasing the display in a printed shell, and passing a coarsely threaded hollow cylinder behind it for attachment to the panel and routing wires. This is where we are reminded of panel meters, many of which would have a similar sized protrusion on their rear housing their mechanism.

The result is a neatly made OLED display mounting, with a hole that’s ease itself to create. Perhaps now you’ll not be afraid to make your own panels.

A Tube Stereo Amplifier, From Scratch

A conventional tube amplifier has a circuit whose fundamentals were well in place around a hundred years ago, so there are few surprises to be found in building one today. Nevertheless, building one is still a challenge, as [Mike Freda shows us with a stereo amplifier in the video below the break.

The tubes in question are the 12AU7 double triode and 6L6 tetrode, in this case brand new PSVANE parts from China. The design is a very conventional single-ended class A circuit, with both side of the double triode being used for extra gain driving the tetrode. The output uses a tapped transformer with the tap going to the other grid in the tertode, something we dimly remember as being an “ultra-linear” circuit.

There’s an element of workshop entertainment in the video, but aside from that we think it’s the process of characterising the amp and getting its voltages right which is the take-away here. It’s not something many of us do these days, so despite the apparent simplicity of the circuit it’s worth a look.

These modern tubes come from a variety of different sources, we’ve attempted to track them down in the past.

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The Barcode Beast Likes Your CDs

Over the years we’ve featured many projects which attempt to replicate the feel of physical media when playing music. Usually this involves some kind of token representation of the media, but here’s [Bas] with a different twist (Dutch language, Google Translate link). He’s using the CDs themselves in their cases, identifying them by their barcodes.

At its heart is a Raspberry Pi Pico W and a barcode scanner — after reading the barcode, the Pi calls Discogs to find the tracks, and then uses the Spotify API to find the appropriate links. From there, Home Assistant forwards them along to a smart speaker for playback. As a nice touch, [Bas] designed a 3D printed holder for the electronics which makes the whole thing a bit neater to use.

We this approach for its relative simplicity, and because the real CDs ad the retro touch it’s a real winner. You can find all the resources in a GitHub repository, should you wish to make your own. Meanwhile, it’s certainly not the first barcode scanner we’ve seen.

BASIC Co-Inventor Thomas Kurtz Has Passed Away

It’s with sadness that we note the passing of Thomas E. Kurtz, on November 12th. He was co-inventor of the BASIC programming language back in the 1960s, and though his creation may not receive the attention in 2024 that it would have done in 1984, the legacy of his work lives on in the generation of technologists who gained their first taste of computer programming through it.

A BBC Micro BASIC program that writes "HELLO HACKADAY!" to the screen multiple times.
For the 1980s kids who got beyond this coding masterpiece, BASIC launched many a technology career.

The origins of BASIC lie in the Dartmouth Timesharing System, like similar timesharing operating systems of the day, designed to allow the resources of a single computer to be shared across many terminals. In this case the computer was at Dartmouth College, and BASIC was designed to be a language with which software could be written by average students who perhaps didn’t have a computing background. In the decade that followed it proved ideal for the new microcomputers, and few were the home computers of the era which didn’t boot into some form of BASIC interpreter. Kurtz continued his work as a distinguished academic and educator until his retirement in 1993, but throughout he remained as the guiding hand of the language.

Should you ask a computer scientist their views on BASIC, you’ll undoubtedly hear about its shortcomings, and no doubt mention will be made of the GOTO statement and how it makes larger projects very difficult to write. This is all true, but at the same time it misses the point of it being a readily understandable language for first-time users of machines with very little in the way of resources. It was the perfect programming start for a 1970s or 1980s beginner, and once its limitations had been reached it provided the impetus for a move to higher things. We’ve not written a serious BASIC program in over three decades, but we’re indebted to Thomas Kurtz and his collaborator for what they gave us.

Thanks [Stephen Walters] for the tip.