Author: James Hobson

1404 Articles

Boca Bearings Innovation Competition Prizes

Mech Engineers: Win 5k For Using A Bearing

July 19, 2015 by 9 Comments

Another year, another Boca Bearings Innovation Competition! Boca Bearings is a US based ball bearing manufacturer and distributor. They make bearings for anything from RC cars, to bicycles, to fishing reels — and even industrial applications as well. And they’re one of those companies that actually cares about the tinkerers at home.

They sponsor a lot of community events like RC derbies, but our favorite is their yearly Innovation Competition; which allows anyone around the world to enter their project — so long as it uses a bearing somewhere. And it doesn’t even have to be one of their bearings.

With all these fantastic entries we’ve been having into the Hackaday Prize, maybe if your entry features bearings, you can enter this competition too! What do you have to lose?

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Wireless Power Transfer Using Capacitive Plates

July 17, 2015 by 33 Comments

It seems like wireless power transfer is all the rage these days. There’s wireless charging mats, special battery packs, heck, even some phones have it built in! And they all use inductive coils to transfer the power — but what if there was another way? Coils of copper wire aren’t always that easy to fit inside of a product…

As an experiment, [Josh Levine] decided to try making a proof of concept for capacitive power transfer.

He first demonstrates inductive power transfer using two coils of copper wire to power up an LED. The charging coil is supplied with 15V peak-to-peak at 1MHz which is a fairly typical value for inductive charging. He then shows us two glass plates with some tinfoil taped to it. Two LEDs bridge the gap alternating polarity — since the power is oscillating, so we need a path for electrons to flow in both directions. There is no connection through the glass, but when it is set on the charging plate, the LEDs light up. The charging plate is supplied with 30V peak-to-peak at 5MHz.

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Finally, a brake for your long board

Long Board Takes A Brake

July 16, 2015 by 20 Comments

Long boards are awesome. They feel like your surfing on concrete — amazing for hilly areas where you can coast around forever. The weird thing is, none of them come with brakes standard… Even though when you’re going down a hill you can easily hit 30-40mph! [Marius] decided to fix this, so he built his own 3D printed brake system for his Onda long board.

He designed the system in 3Ds Max and 3D printed the parts in PLA using his Printrbot Metal Simple (check out our review here). It uses an off the shelf bicycle brake pad, and brake cable as well as a few elastic bands. Currently only one wheel brakes, but it seems to be enough to slow you down — though he might mirror the system on the other side to obtain more braking power.

The long board he’s using does have slightly larger wheels than normal, but the system could be modified to use on a more standard sized long board.  Stick around after the break to see it in action.

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Muse Headset Teardown

Muse EEG Headset Teardown

July 15, 2015 by 24 Comments

[Lady Ada] over at Adafruit just did a delightful tear down of the Muse EEG headset.

The Muse headset is a rather expensive consumer-grade EEG headset that promises better meditation with the ability to track your brainwaves in order to go into a deeper trance. We’re not much for meditating here at Hackaday, but the EEG sensors really do work. It’s pretty cool to see the insides of this without forking out $300 ourselves for one we might break.

Like most EEG headsets, they weren’t really designed to be worn while sleeping. Two bulky pods over the ears hold the battery and charging circuit on one side, and the brains on the other. The neat part about it is a little adjustable metal piece which allows for adjustment on the strap while maintaining all the electrical connections. A flexible circuit houses forehead electrodes which go along the length of the band.

In the past we’ve seen work done on the Lucid Scribe project, using a modified Neurosky Mindwave EEG (at $99 it’s much cheaper to hack). The idea is to be able to monitor your sleep cycles accordingly, and then give audible cues to the dreamer in order to “wake up” inside the dream. Think of the Inception music.

Unfortunately it doesn’t look like the Muse will be any better for lucid dreaming. If you were able to decouple the electrodes from the rest of the headset,  then it might just work.

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3D Printing on Inflatable Structures

3D Printed Muscle Is Inflated During Printing

July 15, 2015 by 23 Comments

Just when you think you’ve seen it all… [Fergal Coulter] over on the RepRap forums just came up with a method of 3D printing on inflatable structures — wait what?

The process uses a custom 3D printer with a paste extrusion head, and a 4th axis — with a pneumatic air supply. Using a spray deposition method, a silicone tube is formed, and then each layer is cured using a infrared light, which is also built into the system. Once the silicone is thick enough, it is then pressurized to inflate through the air-permeable mandrel. A laser then scans the shape of the inflated silicone to allow the computer to generate tool paths for the surface. Then you hit print. Simple right?

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Billy Club Says No

Billy Club Texts Your Mother If You Hit Someone

July 15, 2015 by 24 Comments

Mama, just killed hit a man, Put a gun against his head, Pulled my trigger, now he’s dead.
Mama, life had just begun, But now I’ve gone and thrown it all away…

This latest piece of half-art / half-prototype from one of our favorite hacker-artists [vtol] is a billy club equipped with a GSM-module. It automatically sends an SMS to your mother with the text: “Mom, I hit a man.” He calls it the Antenna:

The idea of the project is to create a device which strictly controls the cruelty of police. As all the standard methods of control are ineffective, this project suggests the maternity as the last stronghold of human kindness and responsibility.

An Arduino is equipped with a piezo sensor to detect impact, and a GSM shield takes care of the texting. It’s an interesting concept, similar to requiring police officers to wear body cameras. You can debate the practicality, but we’re always interested in hearing about weapons monitoring tech concepts. One of our favorites has always been the DNA gun from (Judge) Dredd. Did you know there was an Internet Movie Firearms Database? But we digress, check out [vtol’s] demo video:

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Carbon fiber weaving robot!

Hackaday Prize Entry: Weaving Carbon Fiber With Industrial Robots

July 14, 2015 by 24 Comments

Oh to have a 6-axis robot arm to play with… For [Basia Dzaman’s] final graduation project for School of Form, she designed and 3D printed an end effect tool for an industrial KUKA robot — for weaving carbon fiber.

Through an iterative design process, she developed many prototypes of the tool until the one you see above. It’s capable of holding a Dremel multi tool which can be used to drill into a work surface for installing pegs which make up the custom weaving jig. The pegs (nails) are then installed by hand so that the robot can thread carbon fiber — fed through an epoxy bath as it is dispensed — onto the jig. In the example, she shows a traditional Polish handcraft called Snutki (a type of stitching), wrapping the carbon fiber in patterns around the pegs. Once the epoxy cures, a strong structure can be removed.

Remember the 6-axis robot that can 3D print in metal, and is currently working on 3D printing a bridge? [Basia’s] design could do similar things, for a completely different industry. You can check out [Basia]’s video for the project below.

The 2015 Hackaday Prize is sponsored by:

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