Author: Al Williams

4310 Articles

Teaching Math With 3D Printers

October 25, 2025 by 10 Comments

We’ve often thought that 3D printers make excellent school projects. No matter what a student’s interests are: art, software, electronics, robotics, chemistry, or physics, there’s something for everyone. A recent blog post from [Prusa Research] shows how Johannes Kepler University is using 3D printing to teach math. You can see a video with Professor [Zsolt Lavicza] explaining their vision below.

Instead of relying on abstract 3D shapes projected on a 2D screen, GeoGebra, educational math software, creates shapes that you can produce on a 3D printer. Students can physically handle and observe these shapes in the real world instead of on a flat screen.

One example of how the 3D printer finds use in a math class is producing “Genius Square,” a multilevel tic-tac-toe game. You can find the model for that and other designs used in the classes, on Printables. Some prints are like puzzles where students assemble shapes from pieces.

Putting 3D printers in school isn’t a new idea, of course. However, machines have become much simpler to use in recent years, so maybe the time is now. If you can’t find money for printers in school, you can always teach robotics using some low-tech methods.

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Robot Phone Home…Or Else

October 24, 2025 by 64 Comments

We would have enjoyed [Harishankar’s] tear down of a robot vacuum cleaner, even if it didn’t have a savage twist at the end. Turns out, the company deliberately bricked his smart vacuum.

Like many of us, [Harishankar] is suspicious of devices beaming data back to their makers. He noted a new vacuum cleaner was pinging a few IP address, including one that was spitting out logging or telemetry data frequently. Of course, he had the ability to block the IP address which he did. End of story, right?

No. After a few days of working perfectly, the robot wouldn’t turn on. He returned it under warranty, but the company declared it worked fine. They returned it and, indeed, it was working. A few days later, it quit again. This started a cycle of returning the device where it would work, it would come home and work for a few days, then quit again.

You can probably guess where this is going, but to be fair, we gave you a big hint. The fact that it would work for days after blocking the IP address wouldn’t seem like a smoking gun in real time.

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Why Does The FCC Care About Computers?

October 23, 2025 by 18 Comments

Unless you are over a certain age, you probably take it for granted that electronic gadgets you buy have some FCC marking on them. But it wasn’t always true. [Ernie] submits that the FCC’s regulation of the computer industry was indirectly the result of the success of CB radio in that same time period.

Today, there is a high chance you don’t watch TV directly over the airwaves or even consume audio from a traditional radio station. Even if you do, the signal is increasingly likely to be digital. But only analog radio and TV were highly susceptible to interference. When a professional radio station or the power company interfered with you watching I Love Lucy, you could count on them to resolve it. Even ham radio operators, a small segment of the population, would, in general, graciously help you if their transmissions interfered with your equipment.

Never mind that, in many cases, it was the cheap TV or some other problem on the receiving end. Then there was another source of potential interference: CB radio. At first, you were about as likely to encounter a CB operator as a ham radio operator. But then in the 1970s, CB exploded, becoming a cultural phenomenon, and you can hear what a state it was in by watching the contemporary TV report in the video below.

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Tinkercad In Color

October 22, 2025 by 4 Comments

Tinkercad is famous for having lots of colors in the interface. But once you export an STL, that file is notoriously monochrome. If you are printing with a single color printer, no problems. But if you have a color printer, what do you do? [CHEP] shows some options, including a relatively new one, in the video below.

The simple way is to “paint” the STL inside your slicer. But as [CHEP] shows, that is a pain and also has some undesirable side effects. A better approach is to export each part (or, at least, each part of the same color) into separate STL files, which you can then import together in the slicer. You still have to paint, but you don’t have to select different faces, and the resulting coloring is more what you’d expect.

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Tinkercad Continues To Grow Up

October 21, 2025 by 21 Comments

It is easy to write off Tinkercad as a kid’s toy. It is easy enough for kids to learn and it uses bright colors looking more like a video game than a CAD tool. We use a variety of CAD tools, but for something quick, sometimes Tinkercad is just the ticket. Earlier this year, Tinkercad got a sketch feature, something many other CAD programs have and, now, you can even revolve the sketch to form complex objects. Tinkercad guru [HL ModTech] shows you how in the video below.

It wasn’t long ago that we needed to cut an irregular shape out of an STL and we found the sketch feature which was perfect for that purpose. If you’ve used other CAD tools, you’ll know that sketches are typically 2D shapes that get changed into a 3D shape. The traditional thing is to simply extrude it, so if you draw a circle in 2D, you get a cylinder.

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Reverse Engineering STL Files With FreeCAD

October 21, 2025 by 30 Comments

If you think about it, STL files are like PDF files. You usually create them using some other program, export them, and then expect them to print. But you rarely do serious editing on a PDF or an STL. But what if you don’t have anything but the STL? [The Savvy Engineer] has a method to help you if you need to reverse engineer an STL file in FreeCAD. Check it out in the video below.

The problem is, of course, that STLs are made up of numerous little triangles. The trick is to switch workbenches and create a shape from mesh. That gets you part of the way.

Once you have a shape, you can convert it to a solid. At that point, you can create a refined copy. This gives you a proper CAD file that you can export to a STEP file. From there, you can use it in FreeCAD or nearly any other CAD package you like to use.

Once you have a proper object, you can easily use it like any other solid body in your CAD program. This is one of those things you won’t need every day, but when you do need it, it’ll come in handy.

Want to up your FreeCAD game? We can help. There are other ways to hack up STL files. You can even import them into TinkerCAD to do simple things, but they still aren’t proper objects.

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Word Processing: Heavy Metal Style

October 20, 2025 by 13 Comments

If you want to print, say, a book, you probably will type it into a word processor. Someone else will take your file and produce pages on a printer. Your words will directly turn on a laser beam or something to directly put words on paper. But for a long time, printing meant creating some physical representation of what you wanted to print that could stamp an imprint on a piece of paper.

The process of carving something out of wood or some other material to stamp out printing is very old. But the revolution was when the Chinese and, later, Europeans, realized it would be more flexible to make symbols that you could assemble texts from. Moveable type. The ability to mass-produce books and other written material had a huge influence on society.

But there is one problem. A book might have hundreds of pages, and each page has hundreds of letters. Someone has to find the right letters, put them together in the right order, and bind them together in a printing press’ chase so it can produce the page in question. Then you have to take it apart again to make more pages. Well, if you have enough type, you might not have to take it apart right away, but eventually you will.

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