Balancing A Turbine Rotor To 1 Mg With A DIY Dynamic Balancer

January 25, 2026 by No comments

Although jet engines are theoretically quite simple devices, in reality they tread a fine line between working as intended and vaporizing into a cloud of lethal shrapnel. The main reason for this is the high rotational speed of the rotors, with any imbalance due to poor manufacturing or damage leading to undesirable outcomes. It’s for this reason that [AlfMart CNC Garage] on YouTube decided to spend some quality time building a balancer for his DIY RC turbine project and making sure it can prevent such a disaster scenario.

In the previous part of the series the turbine disc was machined out of inconel alloy, as the part will be subjected to significant heat as well when operating. To make sure that the disc is perfectly balanced, a dynamic balancing machine is required. The design that was settled on after a few failed attempts uses an ADXL335 accelerometer and Hall sensor hooked up to an ESP32, which is said to measure imbalance down to ~1 mg at 4,000 RPM.

A big part of the dynamic balancing machine is the isolation of external vibrations using a bearing-supported free-floating structure. With that taken care of, this made measuring the vibrations caused by an imbalanced rotor much easier to distinguish. The ESP32 is here basically just to read out the sensors and output the waveforms to a connected PC via serial, with the real work being a slow and methodical data interpretation and balancing by hand.

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The edge of a laptop is shown with a USB cable plugged into it. the other end of the cable is plugged into a Raspberry Pi Zero.

SSH Over USB On A Raspberry Pi

January 25, 2026 by 6 Comments

Setting up access to a headless Raspberry Pi is one of those tasks that should take a few minutes, but for some reason always seems to take much longer. The most common method is to configure Wi-Fi access and an SSH service on the Pi before starting it, which can go wrong in many different ways. This author, for example, recently spent a few hours failing to set up a headless Pi on a network secured with Protected EAP, and was eventually driven to using SSH over Bluetooth. This could thankfully soon be a thing of the past, as [Paul Oberosler] developed a package for SSH over USB, which is included in the latest versions of Raspberry Pi OS.

The idea behind rpi-usb-gadget is that a Raspberry Pi in gadget mode can be plugged into a host machine, which recognizes it as a network adapter. The Pi itself is presented as a host on that network, and the host machine can then SSH into it. Additionally, using Internet Connection Sharing (ICS), the Pi can use the host machine’s internet access. Gadget mode can be enabled and configured from the Raspberry Pi Imager. Setting up ICS is less plug-and-play, since an extra driver needs to be installed on Windows machines. Enabling gadget mode only lets the selected USB port work as a power input and USB network port, not as a host port for other peripherals.

An older way to get USB terminal access is using OTG mode, which we’ve seen used to simplify the configuration of a Pi as a simultaneous AP and client. If you want to set up headless access to Raspberry Pi desktop, we have a guide for that.

Thanks to [Gregg Levine] for the tip!

This Unlikely Microsoft Prediction Might Just Hit The Mark

January 25, 2026 by 48 Comments

It’s fair to say that there are many people in our community who just love to dunk on Microsoft Windows. It’s an easy win, after all, the dominant player in the PC operating system market has a long history of dunking on free software, and let’s face it, today’s Windows doesn’t offer a good experience. But what might the future hold? [Mason] has an unexpected prediction: that Microsoft will eventually move towards offering a Windows-themed Linux distro instead of a descendant of today’s Windows.

The very idea is sure to cause mirth, but on a little sober reflection, it’s not such a crazy one. Windows 11 is slow and unfriendly, and increasingly it’s losing the position once enjoyed by its ancestors. The desktop (or laptop) PC is no longer the default computing experience, and what to do about that must be a big headache for the Redmond company. Even gaming, once a stronghold for Windows, is being lost to competitors such as Valve’s Steam OS, so it wouldn’t be outlandish for them to wonder whether the old embrace-and-extend strategy could be tried on the Linux desktop.

We do not possess a working crystal ball here at Hackaday, so we’ll hold off hailing a Microsoft desktop Linux. But we have to admit it’s not an impossible future, having seen Apple reinvent their OS in the past using BSD, and even Microsoft bring out a cloud Linux distro. If you can’t wait, you’ll have to make do with a Windows skin, WINE, and the .NET runtime on your current Linux box.

Inside A Sketchy Mains Voltage Touch Control Dimmer

January 25, 2026 by 2 Comments

In [Big Clive]’s recent grab bag of tat ordered from Chinese commerce platforms, there were two touch light control boxes that can turn any ungrounded conductive surface into a mains load dimmer control. Of course, the primary reason for the purchase was a teardown, and a teardown we got.

These unassuming little boxes are built around the Tontek TT6061A, listed as a ‘touch dimmer’, which uses a triac to control the output current. There are four levels, ranging from off to full brightness, before the next touch event turns the output off again.

With the output off, [Clive] measured 0.7 W power usage. After popping open the plastic enclosure, the circuitry turned out to largely follow the recommended application circuit from the datasheet — as can be seen in the above screenshot — with apparently a few cost optimizations, in the form of omitted diodes and a capacitor.

The problem with these devices is that they are only really suitable for dimming low-power resistive loads like incandescent lights, with LED lights likely requiring the unpopulated capacitor spot on the PCB to be populated to tweak the chip’s triac timing, among other changes. There are also the slight issues with no real concern with them radiating EMI, and the exciting possibility of getting shocked at mains voltage without at least a class-Y capacitor installed.

Perhaps using a capacitive touch controller instead that works through plastic, for example, isn’t such a crazy alternative here, especially since they’re not really much more expensive and less likely to shock you. Want to create your own triac designs? We have just the post to get you started.

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Commodore 64 Helps Revive The BBS Days

January 25, 2026 by 7 Comments

Before the modern Internet existed, there were still plenty of ways of connecting with other computer users “online”, although many of them might seem completely foreign to those of us in the modern era. One of those systems was the Bulletin Board System, or BBS, which would have been a single computer, often in someone’s home, connected to a single phone line. People accessing the BBS would log in if the line wasn’t busy, leave messages, and quickly log out since the system could only support one user at a time. While perhaps a rose-tinted view, this was a more wholesome and less angsty time than the modern algorithm-driven Internet, and it turns out these systems are making a bit of a comeback as a result.

The video by [The Retro Shack] sets up a lot of this history for context, then, towards the end, uses a modern FPGA-based recreation called the Commodore 64 Ultimate to access a BBS called The Old Net, a modern recreation of what these 80s-era BBS systems were like. This involves using a modern networking card that allows the C64 to connect to Wi-Fi access points to get online instead of an old phone modem, and then using a terminal program called CCGMS to connect to the BBS itself. Once there, users can access mail, share files, and even play a few games.

While the video is a very basic illustration of how these BBS systems worked and how to access one, it is notable in that it’s part of a trend of rejecting more modern technology and systems in favor of older ones, where the users had more control. A retro machine like a C64 or Atari is not required either; modern operating systems can access these with the right terminal program, too. A more in-depth guide to the BBS can be found here for those looking to explore, and we’ve also seen other modern BBS systems recently.

Thanks to [Charlie] for the tip!

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Building A Little Quadruped Robot

January 24, 2026 by 4 Comments

Robots don’t have to be large and imposing to be impressive. As this tiny quadruped from [Dorian Todd] demonstrates, some simple electronics and a few servos can create something altogether charming on their own.

This little fellow is named Sesame. A quadruped robot, it’s built out of 3D-printed components. Each leg features a pair of MG90S hobby servos, one of which rotates the leg around the vertical axis, while the other moves the foot. The ESP32 microcontroller controls all eight servos, enabling remote control of Sesame via its built-in wireless connectivity. Sesame also gets a 128×64 OLED display, which it uses to display a range of emotions.

Mechanically, the Sesame design isn’t particularly sophisticated. Where it shines is that even with such a limited range of motion, between its four legs and its little screen, this robot can display a great deal of emotion. [Dorian] shows this off in the project video, in which Sesame scampers around a desktop with all the joy and verve of a new puppy. It’s also very cheap; [Dorian] estimates you can build your own Sesame for about $60. Files are on GitHub for the curious.

If you prefer your quadrupeds built for performance over charm, you might consider an alternative build. Video after the break.

Continue reading “Building A Little Quadruped Robot” →

A pair of printed circuit boards are shown against a pink background. The right circuit board is plugged into a USB cable, and has several LED indicators on. The left board is plugged into the other at 45-degree angle, and has no visible components.

Tamper Detection With Time-Domain Reflectometry

January 24, 2026 by 9 Comments

For certain high-security devices, such as card readers, ATMs, and hardware security modules, normal physical security isn’t enough – they need to wipe out their sensitive data if someone starts drilling through the case. Such devices, therefore, often integrate circuit meshes into their cases and regularly monitor them for changes that could indicate damage. To improve the sensitivity and accuracy of such countermeasures, [Jan Sebastian Götte] and [Björn Scheuermann] recently designed a time-domain reflectometer to monitor meshes (pre-print paper).

Many meshes are made from flexible circuit boards with winding traces built into the case, so cutting or drilling into the case breaks a trace. The problem is that most common ways to detect broken traces, such as by resistance or capacitance measurements, aren’t easy to implement with both high sensitivity and low error rates. Instead, this system uses time-domain reflectometry: it sends a sharp pulse into the mesh, then times the returning echoes to create a mesh fingerprint. When the circuit is damaged, it creates an additional echo, which is detected by classifier software. If enough subsequent measurements find a significant fingerprint change, it triggers a data wipe.

The most novel aspect of this design is its affordability. An STM32G4-series microcontroller manages the timing, pulse generation, and measurement, thanks to its two fast ADCs and a high-resolution timer with sub-200 picosecond resolution. For a pulse-shaping amplifier, [Jan] and [Björn] used the high-speed amplifiers in an HDMI redriver chip, which would normally compensate for cable and connector losses. Despite its inexpensive design, the circuit was sensitive enough to detect when oscilloscope probes contacted the trace, pick up temperature changes, and even discern the tiny variations between different copies of the same mesh.

It’s not absolutely impossible for an attacker to bypass this system, nor was it intended to be, but overcoming it would take a great deal of skill and some custom equipment, such as a non-conductive drill bit. If you’re interested in seeing such a system in the real world, check out this teardown of a payment terminal. One of the same authors also previously wrote a KiCad plugin to generate anti-tamper meshes.

Thanks to [mark999] for the tip!