LCD Stackup Repair: Not For The Faint Of Heart

February 23, 2025 by 11 Comments

Coming straight to the point: [Ron Hinton] is significantly braver than we are. Or maybe he was just in a worse situation. His historic Acer K385s laptop suffered what we learned is called vinegar syndrome, which is a breakdown in the polarizers that make the LCD work. So he bit the bullet and decided to open up the LCD stack and replace what he could.

Nothing says “no user serviceable parts inside” quite like those foil-and-glue sealed packages, but that didn’t stop [Ron]. Razor blades, patience, and an eye ever watchful for the connectors that are seemingly everywhere, and absolutely critical, got the screen disassembled. Installation of the new polarizers was similarly fiddly.

In the end, it looks like the showstopper to getting a perfect result is that technology has moved on, and these older screens apparently used a phase correction layer between the polarizers, which might be difficult to source these days. (Anyone have more detail on that? We looked around and came up empty.)

This laptop may not be in the pantheon of holy-grail retrocomputers, but that’s exactly what makes it a good candidate for practicing such tricky repair work, and the result is a readable LCD screen on an otherwise broken old laptop, so that counts as a win in our book.

If you want to see an even more adventurous repair effort that ended in glorious failure, check out [Jan Mrázek]’s hack where he tries to convert a color LCD screen to monochrome, inclusive of scraping off the liquid crystals! You learn a lot by taking things apart, of course, but you learn even more by building it up from first principles. If you haven’t seen [Ben Krasnow]’s series on a completely DIY LCD screen, ITO-sputtering and all, then you’ve got some quality video time ahead of you.

Repairing A Samsung 24″ LCD Monitor With Funky Color Issues

January 16, 2025 by 21 Comments
The old cable in place on the Samsung monitor. (Credit: MisterHW)
The old cable in place on the Samsung monitor. (Credit: MisterHW)

Dumpster diving is one of those experiences that can net you some pretty cool gear for a reasonable price. Case in point the 24″ Samsung S24E650XW LCD monitor that [MisterHW] saved from being trashed. Apparently in very good condition with no visible external damage, the unit even powered up without issues. It seemed like a golden find until he got onto the Windows desktop and began to notice quaint red shimmering in darker areas and other issues that made it clear why the monitor had been tossed. Of course, the second best part about dumpster diving is seeing whether you can repair such issues.

Prior to disassembly it had been noted that percussive maintenance and bending of the frame changed the symptoms, suggesting that something was a bit loose inside. After taking the back cover and shielded enclosure off, a quick visual inspection of the boards and cables quickly revealed the likely suspect: broken traces on one of the cables.

Apparently somewhere during the assembly step in the factory the cable had been pushed against the PCB’s edge, causing the initial damage. Based on the listed assembly date the monitor had only been in use for a few years before it was tossed, so likely the symptoms would have begun and worsened as one after another of the traces gradually cracked and broke due to vibrations, thermal expansion, etc.

This issue made fixing the monitor very simple, however, assuming a suitable replacement cable could be found. The broken cable is a 30P 1.0 pitch PFC, with EBay throwing up a cable with similar specs for a Thomson brand TV. One purchase and anxious wait later, the replacement cable was installed as in the featured image alongside the old cable. Perhaps unsurprisingly it restored the monitor to full working order, demonstrating once again that dumpster diving is totally worth it.

FallingWater Clock Puts New Spin On A Common LCD

December 27, 2024 by 4 Comments

Sometimes, all it takes is looking at an existing piece of tech in a new way to come up with something unique. That’s the whole idea behind FallingWater, a gorgeous Art Deco inspired clock created by [Mark Wilson] — while the vertical LCD might look like some wild custom component, it’s simply a common DM8BA10 display module that’s been rotated 90 degrees.

As demonstrated in the video below, by turning the LCD on its side, [Mark] is able to produce some visually striking animations. At the same time the display is still perfectly capable of showing letters and numbers, albeit in a single column and with noticeably wider characters.

In another application it might look odd, but when combined with the “sunburst” style enclosure, it really comes together. Speaking of the enclosure, [Mark] used OpenSCAD to visualize the five layer stack-up, which was then recreated in Inkscape so it could ultimately be laser-cut from acrylic.

Rounding out the build is a “Leonardo Tiny” ATmega32U4 board, a DS3221 real-time clock (RTC), a couple of pushbuttons, and a light dependent resistor (LDR) used to dim the display when the ambient light level is low. All of the electronics are housed on a small custom PCB, making for a nicely compact package.

This build is as simple as it is stylish, and we wouldn’t be surprised if it inspired more than a few clones. At the time of writing, [Mark] hadn’t published the source code for the ATmega, but he has provided the code to generate the cut files for the enclosure, as well as the Gerber files for the PCB. If you come up with your own version of this retro-futuristic timepiece, let us know.

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An LCD, Touch Sensor, USB-C, And A Microcontroller For A Buck

December 21, 2024 by 16 Comments

[CNLohr] has been tinkering with some fun parts of late. He’d found out that ordinary LCD screens could be used as simple touch sensors, and he had to try it for himself. He ended up building a little doohickey that combined USB C, an LCD display, and a touch interface, all for under a buck. You can check out the video below.

The key to this build was the CH32V003 CPU. It’s a RISC-V microcontroller that runs at a healthy 48 MHz, and it costs just 10 cents in reasonable quantities. A PCB etched to mate with a USB C cable eliminates the need for a connector.

[CNLohr] then gave the board a three-digit 7-segment LCD display from Aliexpress, which can be had for around 21 cents if you buy 100 or more. He then figured out how to drive the LCDs with a nifty trick that let the microcontroller use the display as a crude touch sensor. All in all, the total bill of materials for one of these things comes out somewhere under a dollar in quantity.

It’s mostly a random assemblage of tech glued together for a demo, but it’s a fun project. It’s worth checking out even if it’s just to learn how to create an integral USB C port on your own PCBs. The way it’s achieved with the etched contacts and milled-out tabs is pure elegance. Files are on Github for the curious.

We’ve featured a ton of [CNLohr’s] work over the years; the clear keytar was a glowing highlight, as were his early discoveries in the depths of the ESP8266.

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Edge-Lit, Thin LCD TVs Are Having Early Heat Death Issues

August 15, 2024 by 60 Comments

Canadian consumer goods testing site RTINGS has been subjecting 100 TVs to an accelerated TV longevity test, subjecting them so far to over 10,000 hours of on-time, equaling about six years of regular use in a US household. This test has shown a range of interesting issues and defects already, including for the OLED-based TVs. But the most recent issue which they covered is that of uniformity issues with edge-lit TVs. This translates to uneven backlighting including striping and very bright spots, which teardowns revealed to be due to warped reflector sheets, cracked light guides, and burned-out LEDs.

Excluding the 18 OLED TVs, which are now badly burnt in, over a quarter of the remaining TVs in the test suffer from uniformity issues. But things get interesting when contrasting between full-array local dimming (FALD), direct-lit (DL) and edge-lit (EL) LCD TVs. Of the EL types, 7 out of 11 (64%) have uniformity issues, with one having outright failed and others in the process of doing so. Among the FALD and DL types the issue rate here is 14 out of 71 (20%), which is still not ideal after a simulated 6 years of use but far less dramatic.

Cracks in the Samsung AU8000's Light Guide Plate (Credit: RTINGS)
Cracks in the Samsung AU8000’s Light Guide Plate (Credit: RTINGS)

As part of the RTINGS longevity test, failures and issues are investigated and a teardown for analysis, and fixing, is performed when necessary. For these uniformity issues, the EL LCD teardowns revealed burned-out LEDs in the EL LED strips, with cracks in the light-guide plate (LGP) that distributes the light, as well as warped reflector sheets. The LGPs are offset slightly with plastic standoffs to not touch the very hot LEDs, but these standoffs can melt, followed by the LGP touching the hot LEDs. With the damaged LGP, obviously the LCD backlighting will be horribly uneven.

In the LG QNED80 (2022) TV, its edge lighting LEDs were measured with a thermocouple to be running at a searing 123 °C at the maximum brightness setting. As especially HDR (high-dynamic range) content requires high brightness levels, this would thus be a more common scenario in EL TVs than one might think. As for why EL LCDs still exist since they seem to require extreme heatsinking to keep the LEDs from melting straight through the LCD? RTINGS figures it’s because EL allows for LCD TVs to be thinner, allowing them to compete with OLEDs while selling at a premium compared to even FALD LCDs.

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Tiny Games Challenge: A Retro Racing Game On A 16×2 LCD

July 24, 2024 by 9 Comments

Sometimes, all it takes is a change in perspective to take something boring and make it fun. That’s true about 16×2 LCD; in its usual landscape format, it’s a quick and easy way to provide a character-based display for a project. But flip it 90 degrees and use a little imagination, and it can become a cool retro racing game that fits in the palm of your hand.

[arduinocelantano] has made it a habit to press the humble 16×2 character LCD into service in ways it clearly wasn’t intended to support, such as playing Space Invaders and streaming video on it. Both of these projects seem to inform the current work, which was one of the first entries in our current Tiny Games Challenge contest. The racing game requires multiple sprites to animate the roadway and the cars, using six “layers” of eight custom characters and rapidly switching between them to create the appearance of movement. The video below has a brief sample of gameplay.

Flipping the display on its side makes for a somewhat limited game — it’s all straightaway, all the time — but that could probably be fixed. [arduinocelentano] suggests scaling it up to a 16×4 to include curves, but we’d bet you could still simulate curves on the upper part of the game field while leaving the player’s car fixed on a straight section. Higher difficulties could be achieved by moving the curved section closer to the player’s position.

Sure, it’s limited, but that’s half the charm of games like these. If you’ve got an idea for our Tiny Games Challenge, head over to our contest page and let us know about it. We’re keen to see what you come up with.

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Responsive LCD Backlights With A Little Lateral Thinking

July 3, 2024 by 23 Comments

LCD televisions are a technological miracle, but if they have an annoying side it’s that some of them are a bit lacklustre when it comes to displaying black. [Mousa] has a solution, involving a small LCD and a bit of lateral thinking.

These screens work by the LCD panel being placed in front of a bright backlight, and only letting light through at bright parts of the picture. Since LCD isn’t a perfect attenuator, some of the light can make its way through, resulting in those less than perfect blacks. More recent screens replace the bright white backlight with an array of LEDs that light up with the image, but the electronics to make that happen are not exactly trivial.

The solution? Find a small LCD panel and feed it from the same HDMI source as a big panel. Then place an array of LDRs on the front of the small LCD, driving an array of white LEDs through transistor drivers to make a new responsive backlight. We’re not sure we’d go to all this trouble, but it certainly looks quite cool as you can see below the break.

This may be the first responsive backlight we’ve brought you, but more than one Ambilight clone has graced these pages.

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