Remembering Dick Rutan And His Non-Stop Flight Around The World

May 8, 2024 by 5 Comments

On December 23, 1986, an airplane landed at Edwards AFB. This by itself wouldn’t mean much, but this particular airplane had just written history. Piloted by Dick Rutan and Jeana Yeager, the Rutan Model 76 Voyager had just completed its non-stop flight around the world after taking off from that very same runway just over nine days prior. Designed by Dick’s younger brother Burt Rutan, this airplane and this one flight will forever speak to the world’s imagination, even as we say farewell to Dick “Killer” Rutan.

Dick Rutan (r) and Jeana Yeager (l) standing next to the Voyager aircraft in 1986. (Source: Ray Kamm collection)
Dick Rutan (r) and Jeana Yeager (l) standing next to the Voyager aircraft in 1986. (Source: Ray Kamm collection)

Born Richard Glenn Rutan on July 1, 1938, he spent his military career in the United States Air Force, initially working with radar systems before beginning pilot training in the 1960s. He flew 325 sorties over Vietnam (ejecting once) and served for many more years while racking up many awards and reached the rank of Lieutenant Colonel before retiring in 1978.

After this he would fly as a test pilot for a range of aircraft, including a modified Rutan Long-EZ: the XCOR EZ-Rocket in 2001. Yet no flight would be as memorable as the record-breaking flight in the Rutan Voyager, which saw the world’s media following the aircraft’s journey around the globe, including with live feeds whenever the aircraft was within reach of national broadcasters. Despite nine days of strenuous flight and some mechanical breakdowns and damaged wingtips (from the fuel-burdened wings scraping over the runway), the flight went about as well as could have been hoped, thanks to Dick’s and Jeana’s piloting skills.

Dick Rutan died on May 3, 2024 at the age of 85 after a long struggle with the consequences of Long COVID. He will be sorely missed by the aviation community and countless others, but his achievements never forgotten.

the PTC fuse to blame for the fault described, on the ROG Ally board, with a wire soldered across the fuse

ROG Ally SD Card Slot Fix Shines Light On PTC Fuse Failure Modes

May 4, 2024 by 5 Comments

The Asus ROG Ally is a handheld that, to our pleasant surprise, has attracted a decently sized modding community. Recently, we’ve stumbled upon a Reddit post investigating a somewhat common failure mode of this handheld — the microSD card slot going out of order, where an inserted card fails to be recognized, pretty irritating to encounter. Now, it turns out, this is down to a certain model of PTC fuses being failure-prone.

It makes sense to fuse the SD card slot. The cards are dense pieces of technology that are subject to some wear and tear in daily use. As such, it’s not unheard of that a microSD card can short-circuit internally — heating up to the point of melting plastic and giving people severe burns. Given that such a card is typically connected to a beefy 3.3 V rail, any mass-manufactured device designer could want to put a fuse between the 3.3 V rail and the card. However, on some ROG Ally batches, a certain make of the fuse is used, that appears to be likely to develop faults: the fuse’s resistance increasing dramatically during the card’s normal operation, with the SD card being supplied subpar power as a result.

There’s a fair bit of investigating happening in the comment section, with people posting oscilloscope captures, using breakouts to tap the SD card, and figuring out the fuse part numbers for the affected models. As for Reddit’s solution, it’s short-circuiting the fuse with a piece of thin wire — we would probably source a suitable fuse and solder it on top of the faulty one.

This isn’t the first ROG Ally modification we’ve covered so far, and given the activity we’re seeing, it’s unlikely to be our last.

Put More Korry In Your Flight Sim Switches

May 3, 2024 by 18 Comments

Never underestimate how far some flight simulator aficionados will go with their builds. No detail is too small, and every aspect of the look and feel has to accurately reflect the real cockpit. As a case in point, check out these very realistic Korry buttons that [Santi Luib III] built for an Airbus A320 simulator.

Now, you might never have heard of a “Korry button” before, but chances are you’ve seen them, at least in photos of commercial or military aircraft cockpits. Korry is a manufacturer of switches and annunciators for the avionics industry, and the name has become shorthand for similar switches. They’ve got a very particular look and feel and are built to extremely high standards, as one hopes that anything going into a plane would be. That makes the real switches very expensive, far more so than even the most dedicated homebrew sim builder would be comfortable with.

That’s where [Santi] comes in. His replica Korry buttons are built from off-the-shelf parts like LEDs and switches mounted to custom PCBs. The PCB was designed for either momentary or latching switches, and can support multiple LEDs in different colors. The assembled PCBs snap into 3D printed enclosures with dividers to keep light from bleeding through from one legend to the other.

The lenses are laser-cut translucent acrylic painted with urethane paint before the legends are engraved with a laser. The attention to detail on the labels is impressive. [Santi]’s process, which includes multiple coats of sealers, gets them looking just right. Even the LEDs are carefully selected: blue LEDs are too bright and aren’t quite the proper shade, so [Santi] uses white LEDs that are dimmed down with a bigger resistor and a light blue photographic gel to get the tint just right.

These buttons are just beautiful, and seeing a panel full of them with the proper back-lighting must be pretty thrilling. If civil aviation isn’t your thing, check out this A-10 “Warthog” cockpit sim, and the cool switches needed to make it just right.

Continue reading “Put More Korry In Your Flight Sim Switches” →

An RGB LED clock that resembles a color blindness test.

RGB LED HexaClock Doesn’t Actually Light Up The Night

April 27, 2024 by 11 Comments

Who says a clock can’t be both useful and beautiful? That seems to be the big idea behind the lovely little HexaClock from [Bulduper]. And boy, is it both.

Probably the most important part of this well-illuminated clock is the light sensor, which allows it to adjust the brightness automatically. If you’re not into that, well, there’s a really nice web app that’ll let you program the dickens out of it.

The brains of this thing is an ESP8266 on a custom PCB which controls the 127 individually addressable RGB LEDs. The clock may look large, but the big printed parts just fit on the bed of a Prusa i3. [Bulduper] used ABS because the LED strip and the PCB might get a little warm; they didn’t want to risk using PLA and having it turn into a Salvador Dali clock (although that could be cool).

Speaking of heat, make sure to use 18 AWG or thicker wires as [Bulduper] advises. LEDs may be efficient, but this clock uses lots of them! If you want to build one of these to bathe your wall in useful light, everything you need is available on GitHub. Watch HexaClock do its thing in the brief demo and walk-through video after the break.

If this is a little too bright for your tastes, check out this synesthesia clock.

Continue reading “RGB LED HexaClock Doesn’t Actually Light Up The Night” →

Build Your Own RGB Fill Light For Photography

April 19, 2024 by 12 Comments

Photography is all about light, and capturing it for posterity. As any experienced photographer will tell you, getting the right lighting is key to getting a good shot. To help in that regard, you might like to have a fill light. If you follow [tobychui]’s example, you can build your own!

Colors!

The build relies on addressable WS2812B LEDs as the core of the design. While they’re not necessarily the fanciest LEDs for balanced light output, they are RGB LEDs, so they can put out a ton of different colors for different stylistic effects. The LEDs are under the command of a Wemos D1, which provides a WiFI connection for wireless control of the light.

[tobychui] did a nice job of building a PCB for the project, including heatsinking to keep the array of 49 LEDs nice and cool. The whole assembly is all put together inside a 3D printed housing to keep it neat and tidy. Control is either via onboard buttons or over the WiFi connection.

Files are on GitHub if you’re seeking inspiration or want to duplicate the build for yourself. We’ve seen some other similar builds before, too. Meanwhile, if you’re cooking up your own rad photography hacks, don’t hesitate to let us know!

Cyberpunk Guitar Strap Lights Up With Repurposed PCBs

April 16, 2024 by 5 Comments

Sometimes, whether we like it or not, ordering PCBs results in extra PCBs lying around, either because of board house minimums, mistakes on either end, or both. What’s to be done with these boards? If you’re Hackaday alum [Jeremy Cook], you make a sound-reactive, light-up guitar strap and rock out in cyberpunk style.

The PCBs in question were left over from [Jeremy]’s JC Pro Macro project, and each have four addressable RGB LEDs on board. These were easy enough to chain together with jumper wires, solder, and a decent amount of hot glue. Here’s a hot tip: you can use compressed air to rapidly cool hot glue if you turn the can upside down. Just don’t spray it on your fingers.

The brains of this operation is Adafruit Circuit Playground Express, which runs off of a lipstick battery and conveniently brings a microphone to the table. These two are united by a 3D print, which is hot-glued to the guitar strap along with all the boards. In the second video after the break, there’s a bonus easy-to-make version that uses an RGB LED strip in place of the repurposed PCBs. There’s no solder or even hot glue involved.

Want to really light up the night? Print yourself a sound-reactive LED guitar.

Continue reading “Cyberpunk Guitar Strap Lights Up With Repurposed PCBs” →

Adjustable Lights Help Peer Inside Chips With IR

April 9, 2024 by 3 Comments

If you’re used to working through a microscope, you’ve probably noticed that the angle of the light greatly affects how your workpiece looks. Most of us prefer the relatively flat lighting provided by a ring light, but variable angle side lighting can be useful too, especially when you’re peering inside ICs to make sure the silicon is what it’s supposed to be.

That’s what [Bunnie] is working on these days with his Project IRIS, short for “Infrared in situ,” a non-destructive method for looking inside chip packages. The technique relies on the fact that silicon is transparent to certain wavelengths of light, and that some modern IC packages expose the underside of the silicon die directly to the outside world. Initial tests indicated that the angle of the incident IR light was important to visualizing features on the metal interconnects layered onto the silicon, so [Bunnie] designed a two-axis light source for his microscope. The rig uses curved metal tracks to guide a pair of IR light sources through an arc centered on the focal point of the microscope stage. The angle of each light source relative to the stage can be controlled independently, while the whole thing can swivel around the optical axis of the microscope to control the radial angle of the lighting.

The mechanism [Bunnie] designed to accomplish all this is pretty complex. Zenith angle is controlled by a lead screw driving a connecting rod to the lights on their guide tracks, while the azimuth of the lights is controlled by a separate motor and pulley driving a custom-built coaxial bearing. The whole optical assembly is mounted on a Jubilee motion platform for XYZ control. The brief videos below show the lights being put through their paces, along with how changing the angle of the light affects the view inside a chip.

Continue reading “Adjustable Lights Help Peer Inside Chips With IR” →