Thermoelectric Module Keeps Printer Filament Cool And Dry

June 5, 2024 by 57 Comments

Anyone who has left their car windows open during a rainstorm will tell you the best way to dry the upholstery is to crank the AC and close the windows. A couple of hours later, presto — dry seats. The same can be said for 3D printer filament, and it’s pretty much what [Ben Krejci] is doing with this solid-state filament dryer.

The running gear for this build is nothing fancy; it’s just a standard thermoelectric cooling module and a fan. The trick was getting the airflow over the module right. [Ben] uses two air inlets on his printed enclosure to pull air from the cold side of the Peltier, which allows the air enough time in contact with the cold to condense out the water. It also allows sufficient airflow to keep the hot side of the module from overheating.

Water collection was a challenge, too. Water always finds a way to leak, and [Ben] came up with a clever case design incorporating a funnel to direct water away. The module is also periodically run in reverse to defrost the cold side heatsink.

The dehumidifier lives in a large tool cabinet with plenty of room for filament rolls and is run by an ESP32-C3 with temperature and humidity sensors, which allowed [Ben] to farm most of the control and monitoring out to ESPHome. The setup seems to work well, keeping the relative humidity inside the cabinet in the low 20s — good enough for PETG and TPU.

It’s an impressively complete build using off-the-shelf parts. For a different approach to solid-state filament drying, check out [Stefan]’s take on the problem.

Mechanic Prince Of Tides

June 5, 2024 by 2 Comments

Lord Kelvin’s name comes up anytime you start looking at the history of science and technology. In addition to working on transatlantic cables and thermodynamics, he also built an early computing device to predict tides. Kelvin, whose real name was William Thomson, became interested in tides in a roundabout way, as explained in a recent IEEE Spectrum article.

He’d made plenty of money on his patents related to the telegraph cable, but his wife died, so he decided to buy a yacht, the Lalla Rookh. He used it as a summer home. If you live on a boat, the tides are an important part of your day.

Today, you could just ask your favorite search engine or AI about the tides, but in 1870, that wasn’t possible. Also, in a day when sea power made or broke empires, tide charts were often top secret. Not that the tides were a total mystery. Newton explained what was happening back in 1687. Laplace realized they were tied to oscillations almost a century later. Thomson made a machine that could do the math Laplace envisioned.

We know today that the tides depend on hundreds of different motions, but many of them have relatively insignificant contributions, and we only track 37 of them, according to the post. Kelvin’s machine — an intricate mesh of gears and cranks — tracked only 10 components.

In operation, the user turned a crank, and a pen traced a curve on a roll of paper. A small mark showed the hour with a special mark for noon. You could process a year’s worth of tides in about 4 hours. While Kelvin received credit for the machine’s creation, he acknowledged the help of many others in his paper, from craftsmen to his brother.

We actually did a deep dive into tides, including Kelvin’s machine, a few years ago. He shows up a number of times in our posts.

The Amiga We All Wanted In 1993

June 4, 2024 by 51 Comments

To be an Amiga fan during the dying days of the hardware platform back in the mid 1990s was to have a bleak existence indeed. Commodore had squandered what was to us the best computer ever with dismal marketing and a series of machines that were essentially just repackaged versions of the original. Where was a PCI Amiga with fast processors, we cried!

Now, thirty years too late, here’s [Jason Neus] with just the machine we wanted, in the shape of an ATX form factor Amiga motherboard with those all-important PCI slots and USB for keyboard and mouse.

What would have been unthinkable in the ’90s comes courtesy of an original or ECS Amiga chipset for the Amiga functions, and an FPGA and microcontroller for PCI and USB respectively. Meanwhile there’s also a PC floppy drive controller, based on work from [Ian Steadman]. The processor and RAM lives on a daughter card, and both 68040 and 68060 processors are supported.

Here in 2024 of course this is still a 1990s spec board, and misty-eyed speculation about what might have happened aside, it’s unlikely to become your daily driver. But that may not be the point, instead we should evaluate it for what it is. Implementing a PCI bus, even a 1990s one, is not without its challenges, and we’re impressed with the achievement.

If you’re interested in Amiga post-mortems, here’s a slightly different take.

Ham Busts The Myth Of Ground

June 4, 2024 by 21 Comments

Everyone who deals with electronics knows that grounding is important. Your house has a copper rod in the ground. But [Kristen K6WX] has news: the idea of ground is kind of a myth. She explained at a talk at the recent ARRL National Convention, and if you didn’t make it, you can watch it in the video below.

The problem is analogous to finding something that is standing still. You really can only talk about something standing still relative to something else. Sure, you might be standing still outside a building, but seen from the moon, you and the building are spinning around at about one revolution per day. If you were sitting on the sun and not burning up, you’d see lots of motion of everything, and, of course, the sun itself is moving in the right frame of reference.

Continue reading “Ham Busts The Myth Of Ground” →

VFD Tube Calculator Shows Off Wide Array Of Skills

June 4, 2024 by 3 Comments

With all the tools and services available to us these days, it’s hard to narrow down a set of skills that the modern hacker or maker should have. Sure, soldering is a pretty safe bet, and most projects now require at least a little bit of code. But the ability to design 3D printable parts has also become increasingly important, and you could argue that knowledge of PCB design and production is getting up there as well. With home laser cutters on the rise, a little 2D CAD wouldn’t hurt either. So on, and so on.

If you ever wanted an example of the multitude of skills that can go into a modern hardware project, take a look at this gorgeous Vacuum Fluorescent Display (VFD) tube calculator built by [oskar2517]. As fantastic as the final product is, we were particularly impressed with everything it took to get this one over the finish line.

A .7 mm walnut veneer covers the pieced together plywood frame.

It’s got it all: 3D printed parts, a laser cut wooden frame, a custom PCB, and even a bit of old school woodworking. To top it all off, the whole thing has been meticulously documented.

But what’s perhaps most impressive here is that [oskar2517] was approaching most of these techniques for the first time. They had never before worked with IV-12 tubes, designed an enclosure in 3D, had parts laser cut, applied wood veneer, or designed a custom PCB. They did have solid experience writing code in C at least, which did make developing the Arduino firmware a bit easier.

Although they might look outwardly similar, VFD tubes like the IV-12 are easier to work with than Nixie tubes thanks to their lower operating voltage. That said, a look through our archives shows that projects using Nixies outnumber VFD tubes by nearly four to one, so there’s no shortage of folks willing to take on the extra effort for that sweet warm glow.

The Dyke Delta: A DIY Flying Wing Fits Four

June 4, 2024 by 24 Comments

The world of experimental self-built aircraft is full of oddities, but perhaps the most eye-catching of all is the JD-2 “Dyke Delta” designed and built by [John Dyke] in the 1960s. Built to copy some of the 1950’s era innovations in delta-style jet aircraft, the plane is essentially a flying wing that seats four.

And it’s not just all good looks: people who have flown them say they’re very gentle, they get exceptional gas mileage, and the light wing-loading means that they can land at a mellow 55 miles per hour (88 kph). And did we mention the wings fold up so you can store it in your garage?

Want to build your own? [John] still sells the plans. But don’t jump into this without testing the water first — the frame is entirely hand-welded and he estimates it takes between 4,000 and 5,000 hours to build. It’s a labor of love. Still, the design is time-tested, and over 50 of the planes have been built from the blueprints. Just be sure to adhere to the specs carefully!

It’s really fun to see how far people can push aerodynamics, and how innovative the experimental airplane scene really is. The JD-2 was (and probably still is!) certainly ahead of its time, and if we all end up in flying wings in the future, maybe this plane won’t look so oddball after all.

Continue reading “The Dyke Delta: A DIY Flying Wing Fits Four” →

Tunneling TCP By File Server

June 4, 2024 by 15 Comments

You want to pass TCP traffic from one computer to another, but there’s a doggone firewall in the way. Can they both see a shared file? Turns out, that’s all you need. Well, that and some software from [fiddyschmitt].

If you think about it, it makes sense. Unix treats most things as a file, so it is pretty easy to listen on a local TCP port and dump the data into a shared file. The other side reads the file and dumps the same data to the desired TCP port on its side. Another file handles data in the other direction. Of course, the details are a bit more than that, but that’s the basic idea.

Performance isn’t going to be wonderful, and the files keep growing until the program detects that they are bigger than 10 megabytes. When that happens, the program purges the file.

The code is written in C# and there are binaries for Windows and Linux on the release page. The examples show using shared files via Windows share and RDP, but we imagine any sort of filesystem that both computers can see would work. Having your traffic stuffed into a shared file is probably not great for security but, you know, you are already jumping a firewall, so…

Of course, no firewall can beat an air gap. Unless you can control the fans or an LED.