You know you’re in for a treat when you are told that a lathe which can reach a resolution of one micrometer (1×10−6, a millionth of a meter, or 0.00004″ for people who love zeros) is ‘not hard to build’. This is one of the opening statements in this video by [Dan Gelbart], as he walks the viewer through the details of a custom CNC lathe which he built. (Video embedded below.)
As it’s a combined CNC lathe and grinder, it uses custom software he had developed specifically for the machine. Much of the high precision of the machine is courtesy of air bearings. All but two of the air bearings were made by [Dan], with the two surplus air bearings he used coming from machines used in the semiconductor industry.
The bed of the machine is formed out of off-the-shelf reference granite, to which the other parts are epoxied, providing a stable base with well-defined dimensions. Though perhaps a few light years beyond most DIY lathe efforts, [Dan]’s videos nevertheless provide a treasure trove of tips and information for lathe builders and users alike. Certainly worth a look.
The cult classic movie Office Space is a scathing critique of life for software engineers in a cubicle farm, and it did get a lot of things right even if it didn’t always mean to. One of those is the character of Tom Smykowski whose job is to “deal with the customers so the engineers don’t have to”. The movie treats Tom and his job as a punchline in a way, but his role is actually very important for most real businesses that rely on engineers or programmers for their core products.
Engineers can have difficulty relating to customers, and often don’t have the time (or even willingness) to handle the logistics of interacting with them in the first place. Customers may get frustrated understanding engineers or communicating their ideas clearly to them. A person like Tom Smykowski is often necessary to bridge the gap and smooth out the rough edges on both sides, but in the Linux world there are very few Toms to rely on. The customers, or users, have to deal directly with the engineers in many situations, and it’s not working out very well for either group. Linux has a marketing problem, and it needs a marketing solution if it ever wants to increase its market share in the PC realm. Continue reading “Linux’s Marketing Problem”→
On the whole, hackers aren’t overly fond of other people telling them what they can and cannot do with the hardware or software they’ve purchased. Unfortunately, it’s becoming more and more difficult to avoid DRM and other Draconian rules and limitations as time goes on. Digital “eBooks” and the devices that are used to view them are often the subject of such scrutiny, which is why [Joey Castillo] has made it his mission to develop a open hardware eReader that truly belongs to the user.
[Joey] has been working on what he calls the “The Open Book Project” for a few months now, and he’s just recently announced that the first reader has been successfully assembled and powered up. As is usually the case, a few hardware issues were identified with this initial prototype. But it sounds like the device was largely functional, and only a few relatively minor tweaks to the board layout and components should be necessary before the hardware is ready for the masses.
An earlier prototype, using the Adafruit Feather
If you’re feeling a bit of déjà vu seeing this, don’t worry. The Open Book Project has taken a somewhat circuitous path to get to this first prototype, and [Joey] had previously developed and built the “eBook Feather Wing”. While they look very similar, that earlier incarnation required an Adafruit Feather to operate and was used to help refine the firmware and design concepts that would go into the final hardware.
The Open Book is powered by a ATSAMD51N19A processor with a GD25Q16 2MB flash chip to hold the CircuitPython code, and a microSD slot to store the actual book files. It also features support for audio output via a standard 3.5 mm headset jack, an RGB status LED, and expansion ports that tap into the I2C interface for adding whatever other hardware you can dream up.
One of the most interesting aspects of this Creative Commons licensed reader is the extensive self documentation [Joey] has included on the silkscreen. Every major component on the back of the PCB has a small description of its purpose and in some cases even a breakdown of the pin assignments. The idea being that it not only makes the device easier to assemble and debug, but that it can also explain to the curious user what everything on the board does and why it’s necessary. It’s a concept that makes perfect sense given the goals of the Open Book Project, and something that we frankly would love to see more of.
[Marc Juul] presented his work on a FOSS operating system for older-model Kindles at HOPE XII as a way to avoid Orwellian monitoring of the user’s reading habits, so it’s interesting to see somebody take this idea to the next level with completely libre reader hardware. Unfortunately none of this addresses the limited availability of DRM-free eBooks, but one step at a time.
In the market for a low-poly change to your look? Hate the idea of showing up for a costume party only to find out someone is wearing the same mask as you? Then this face changing front-projection mask may be just the thing for you.
To be honest, we’re not sure just how much [Sean Hodgins]’ latest project has to do with cosplay. He seems to be making a subtle commentary about dealing with life in the surveillance state, even though this is probably not a strategy for thwarting facial-recognition cameras. [Ed Note: Or maybe it’s just Halloween?]
The build consists of a Raspberry Pi and a pico projector of the kind we’ve seen before. These are mated together via a custom PCB and live inside a small enclosure that’s attached to the end of a longish boom. The boom attaches to the chin of 3D-printed mask, which in turn is connected to the suspension system of a welding helmet. Powered by a battery pack and controlled by a smartphone app, the projector throws whatever you want onto the mask – videos, effects, even images of other people. Even with some Photoshop tweaks to account for keystone distortion from the low angle of projection, there’s enough distortion that the effect is more artistic than masquerade. But honestly, having your face suddenly burst into flames is pretty cool. We just wonder what visibility is like for the wearer with a bright LED blasting into your eyes.
As a bonus, [Sean] has worked this build into a virtual treasure hunt. Check out 13thkey.com and see what you can make from the minimal clues there.
Playing classic games on the real hardware is an experience many of us enjoy, but sometimes the hardware is just a bit too retro for modern sensibilities. A case in point is the miserable monochrome LCD that was originally installed in the Amstrad PPC640 portable 8086 PC that [Drygol] recently picked up. He decided that his portable Amstrad sessions would be far more enjoyable if he swapped it out for a display that didn’t have 30+ years on the clock.
To quell the complaints of any of the vintage hardware aficionados out there, it’s worth mentioning that the original LCD was actually damaged and needed to be replaced anyway. Granted [Drygol] could have tried to find a contemporary panel to replace it with, but looking at the incredible before and after shots of the modded PPC640, it’s hard to argue he didn’t make the right decision by throwing a modern display into the otherwise largely original computer.
Getting the new LCD’s PCB ready for installation.
[Drygol] says he picked up a cheap 4:3 LCD TV on eBay, and as luck would have it, found that the new panel dropped perfectly into the original frame. Getting it buttoned back up required the removal of the RF can and all the female connections on the TV’s PCB, plus he had to cut some holes in the back of the display enclosure to mount the LCD’s controls, but overall it looks very stock.
Of course, getting the new LCD display in the original frame was only half the battle, it still needs to be connected up to the computer somehow. To get everyone playing nicely with each other, [Drygol] is using a commercially available MDA/CGA/EGA to VGA converter that is installed where the batteries would have gone originally. Wired to the PPC640’s external monitor connector, it allows him to drive the new display without having to use the original LCD interface.
[Drygol] has made something of a name for himself by performing some of the most impressive restorations and modifications of retro hardware in recent memory. From the unbelievable work that went into repairing a smashed Atari 800XL case to his gorgeous custom Amiga A500, his projects are sure to please the retro hardware lovers in the audience.
Just because something is newer than something else doesn’t automatically make it better. Of course the opposite is also true, but when it comes to displays on bench multimeters, a fancy LCD display is no guarantee of legibility. Take the Hewlett Packard HP 3478A multimeter; the stock transflective display with its 14-segment characters is so hard to read that people usually have to add a backlight to use it.
That wasn’t good enough for [cyclotronboy], though, who chose to completely replace the stock 3478A display with Nixie tubes. He noticed that with a little modification, six IN-17 tubes just fit in the window vacated by the LCD. He sniffed out the serial data stream going to the display with a collection of XOR gates and flip-flops, which let him write the code for a PIC18F4550. The finished display adds a trio of rectangular LEDs for the + and – indicators, and an HDLO-1414 four-character alphanumeric display to indicate units and the like. And the decimal points? Tiny neon bulbs. It already looks miles better than the stock display, and with the addition of a red filter, it should look even better.
If you’re stuck with a lame LCD multimeter but Nixies don’t quite do it for you, worry not – an LED conversion is possible too.
Syringes have all kinds of useful applications in the workshop, from injecting fluids to helping pick up tiny components. There’s always room for a bit of levity however, and [Tom Stanton] decided to have a play with some syringe rocket builds.
The basic idea involves blocking the end of a syringe, and then pull the plunger to create a vacuum in the tube. When released, the plunger will rush forward from the atmospheric pressure counteracting the vacuum, hitting the end of the tube and launching the syringe forward.
[Tom]’s initial attempts with small syringes were fun, but larger builds struggled with breakages, sealing issues, and excessive weight. Some more luck was had with a vacuum cannon build, which was able to launch a projectile to a decent height, albeit without a lot of stability. [Tom] wrapped things up by designing a small 3D printed launcher that fits 10mm syringes and lets you shoot them around the workshop with abandon.
