This Arduino Pen Plotter Is Built For Speed

June 19, 2022 by 20 Comments

We see a lot of simple pen plotter projects around here, and while we appreciate them one and all, most of them are a little on the slow side. That’s OK — a glacial pace is sometimes all that’s needed, as long as it gets the job done. But there’s nothing wrong with putting the pedal to the metal, so to speak. And that’s exactly what this super-fast Arduino-based plotter is all about.

As the story goes, [IV Projects] felt the need for speed after building an earlier pen plotter project that worked, but failed to excite. With the additional goal of keeping the plotter easy to build with cheap parts, the design centers on a “grit roller drive” for the Y-axis — the one that actually moves the paper back and forth. And move it does, using Dremel tool sanding drums on a lightweight shaft to maximize acceleration. In fact, all the moving parts are kept as lightweight as possible, and the results really show — the three steppers really sing when this plotter is in action.

There are some really clever details in [IV Projects]’ design. We particularly like the way the pen lift mechanism works, and the surprise appearance of a clothespin spring as a belt tensioner was a real treat. Judging by the pile of rejected prototype parts, it took quite a bit of work to get this design right. If you’d like to build your own, STLs are available for the printed parts.

If you’re interested in what the other end of the speed scale looks like, check out this bare-minimum pen plotter.

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Mining And Refining: Helium

June 15, 2022 by 46 Comments

With a seemingly endless list of shortages of basic items trotted across newsfeeds on a daily basis, you’d be pardoned for not noticing any one shortage in particular. But in among the shortages of everything from eggs to fertilizers to sriracha sauce has been a growing realization that we may actually be running out of something so fundamental that it could have repercussions that will be felt across all aspects of our technological society: helium.

The degree to which helium is central to almost every aspect of daily life is hard to overstate. Helium’s unique properties, like the fact that it remains liquid at just a few degrees above absolute zero, contribute to its use in countless industrial processes. From leak detection and welding to silicon wafer production and cooling the superconducting magnets that make magnetic resonance imaging possible, helium has become entrenched in technology in a way that belies its relative scarcity.

But where does helium come from? As we’ll see, the second lightest element on the periodic table is not easy to come by, and considerable effort goes into extracting and purifying it enough for industrial use. While great strides are being made toward improved methods of extraction and the discovery of new deposits, for all practical purposes helium is a non-renewable resource for which there are no substitutes. So it pays to know a thing or two about how we get our hands on it.

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Simple Snap Action Mechanism Is 100% 3D Printed

June 10, 2022 by 7 Comments

Plastics are wonderous materials, much loved for their ability to elastically deform and spring back to their original shape. They’re a category of materials perfect for creating things like living hinges and similar mechanisms, and this 3D printed snap action device shows that off admirably.

The device consists of an outer housing, into which two printed springs are inserted. These leaf springs are curved and protrude towards the center of the housing. A slide is then inserted into the housing with a cam in its middle. The cam allows the slide to push past the springs when actuated, while also holding it in place at rest.

As demonstrated the mechanism reliably snaps back and forth between its two positions in a satisfying manner. It’s shown with one side of the housing removed so we get a good idea of how it works. It’s 100% 3D printed, as well. Anyone looking to replicate the design should note the importance of printing orientation, particularly in the case of the spring pieces, which won’t work if layered up in the wrong way.

Overall, it’s a neat design that could prove useful for those eager to build printed switches or other mechanical devices. It’s also simply a great way to learn about 3D printed springs and working with deformable plastic structures. Video after the break.

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PyScript: Python In The Web Browser

June 8, 2022 by 25 Comments

A chainsaw can make short work of clearing out the back forty. It can also make a good horror movie. So while some people will say we don’t need another tool to allow more malicious scripting in the browser, we also know that, like any tool, you can use it or abuse it. That tool? PyScript, which is, of course, Python in the browser.

The tool is in the early experimental phase, so the project doesn’t suggest using it in a production environment yet. However, if it works well, the promise is not just that you can write browser-based applications in Python — you’ll have a handy way to reuse existing Python code and even be able to run the same code on the browser that currently runs on the server. This has a lot of implications for improved client/server applications, or cases where you want to be able to run against a local backend when disconnected and a remote backend when you do have a connection. Of course, you can interoperate with JavaScript, too.

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3D-Printed Power Loom Shows How Complex Weaving Really Is

June 7, 2022 by 35 Comments

The seemingly humble flying-shuttle loom, originally built to make the weaving of wide cloth faster and easier, stood at the threshold between the largely handcrafted world of the past and the automated world that followed. And judging by how much work went into this miniature 3D-printed power loom, not to mention how fussy it is, it’s a wonder that we’re not all still wearing homespun cloth.

Dealing with the warp and the weft of it all isn’t easy, as [Fraens] discovered with this build. The main idea with weaving is to raise alternate warp threads, which run with the length of the fabric, to create a virtual space, called the shed, through which a shuttle carrying the weft thread is passed. The weft thread is then pressed in place by a comb-like device called the reed, the heddles carrying the warp threads shift position, and the process is repeated.

[Fraens]’ version of the flying-shuttle loom is built mostly from 3D-printed parts, with a smattering of aluminum and acrylic. There are levers, shafts, and cams galore, not to mention the gears and sprockets that drive the mechanism via a 12-volt gear motor. The mechanism that moves the shuttle back and forth in the shed is particularly interesting; it uses cams to release the tension stored in elastic bands to flick the shuttle left and right. Shuttle timing is critical, as a few of the fails later in the video show. [Fraens] had to play with cam shape and lever arm length to get the timing right, not to mention having to resort to a chain drive to get enough torque to move the shuttle.

We’ve seen power looms before, but mainly those that operate at a somewhat more stately pace than this one. Hats off to [Fraens] for showing the true complexity involved in automating weaving.

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Practical Transistors: JFETs

June 2, 2022 by 16 Comments

Transistors come in different flavors. Tubes used an electric field to regulate current flow, and researchers wanted to find something that worked the same way without the drawbacks like vacuum and filament voltages. However, what they first found — the bipolar transistor — doesn’t work the same way. It uses a small current to modulate a larger current, acting as a switch. What they were looking for was actually the FET — the field effect transistor. These come in two flavors. One uses a gate separated from the channel by a thin layer of oxide (MOSFETs), and the other — a junction or JFET — uses the property of semiconductors to deplete or enhance carriers in the channel. [JohnAudioTech] takes a decidedly practical approach to JFETs in a recent video that you can watch below.

The idea for the FET is rather old, with patents appearing in 1925 and 1934, but there were no practical devices at either time. William Shockley tried and failed to make a working FET in 1947, the same year the first point-contact transistor appeared, which was invented while trying to create practical FETs. In 1948, the bipolar junction transistor hit the scene and changed everything. While there were a couple of working FETs created between 1945 and 1950, the first practical devices didn’t appear until 1953. They had problems, so interest waned in the technology while the industry focused on bipolar transistors. However, FETs eventually got better, boasting both very high input impedance and simplified biasing compared to bipolar technology.

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Vintage Pro Audio Hack Chat Gets In The Groove

May 27, 2022 by 3 Comments

Despite the fact that we’ve been doing them for years now, it’s still hard to predict how a Hack Chat will go. There’s no question it will be an hour of interesting discussion of course, that much is a given. But the dynamics of the conversation can range from a rigid Q&A, which isn’t exactly unexpected when you’ve only got a limited amount of time with a subject matter expert, to a freewheeling hangout with a group of people who all happen to be interested in the same thing.

This week’s Vintage Pro Audio Hack Chat with Frank Olson definitely took the latter approach. The allotted hour flew by in a blink, with so many anecdotes and ideas flying back and forth that at times it was tricky to follow. But no worries, with the Chat transcript to pore over, we can make sure none of that accrued first-hand knowledge goes to waste.

So what did we learn during this Chat? Well, it probably won’t come as much of a surprise to find that those who have an opinion on audio gear tend to have a strong opinion on it. Folks were painting with some fairly broad brushes, with particular manufacturers and even whole fields of technology receiving a bit of good-natured ribbing. If your favorite brand or piece of gear gets a specific shout-out, try not to take it too personally — at the end of the day, most in the Chat seemed to agree that sound is so subjective that the right choice is more often than not whatever sounds best to you at the moment.

Which leads directly into Frank’s work with custom microphones. As a musician he knew the sound he was looking for better than anyone, so rather than spend the money on big-name gear, he prefers to build it himself. But the real hook here is their unique construction, with pieces that reimagine design concepts from mid-century commercial equipment using unexpected materials such as thin pieces of walnut cut with a vinyl cutter. Frank explains that the structure of the microphone isn’t as critical these days thanks to the availability of powerful neodymium magnets, which gives the builder more freedom in terms of materials and tools. He says the goal is to inspire others to try building gear from what’s available to them rather than assuming it won’t work because it’s unconventional.

We appreciate Frank, and everyone else, stopping by this week for such a lively and friendly discussion. Let’s be honest, a Chat specifically for folks who want to discuss concepts as personal and nebulous as how they perceive the warmth of sound could have gotten a little heated. But the fact that everyone was able to express their opinions or ask for advice constructively is a real credit to the community.

The Hack Chat is a weekly online chat session hosted by leading experts from all corners of the hardware hacking universe. It’s a great way for hackers connect in a fun and informal way, but if you can’t make it live, these overview posts as well as the transcripts posted to Hackaday.io make sure you don’t miss out.