DIY 3D Tilt Sensor

July 1, 2014 by Brian Benchoff 5 Comments

tilt If you’re trying to detect the orientation of an object, sometimes you really don’t need a 6DOF gyro and accelerometer. Hell, if you only need to detect if an object is tilted, you can get a simple “ball in a tube” tilt sensor for pennies. [tamberg] liked this idea, but he required a tilt sensor that works in the X, Y, and Z axes. Expanding on the ‘ball in a tube’ construction of simple tilt sensors, he designed a laser cut 3D tilt sensor that does all the work of of a $30 IMU.

The basic design of this tilt sensor is pretty simple – just an octahedron with four nails serving as switch contacts at each vertex. An aluminum ball knocks around inside this contraption, closing the nail head switches depending on what orientation it’s in. Simple, and the three dimensional version of a ball in tube tilt sensor.

To get the tilt data to the outside world, [tamberg] is using an Adafruit Bluetooth module, with two of the nails in each corner connected to a pin. With just a little bit of code, this 3D tilt sensor becomes a six-way switch to control an RGB LED. Video of that below.

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IcenBerg. The Ice Cream Machine That Knocks

July 1, 2014 by James Hobson 17 Comments

An Icecream Machine

It’s summer. It’s hot. After [Alex Shure] tried his hand at making his own ice cream, he knew he had to take it a step farther. Introducing icenBerg. He’s not just in the ice cream business. He’s building an empire.

Using various odds and ends from the workshop, an old mini fridge donated to him by friends, and a lathe, [Alex] built the first iteration of icenBerg. It features a fancy machined paddle inside the insulated housing, which can be driven by a power drill — or at least that was the plan…

The salvaged compressor system from the mini fridge provides the cooling for the machine. In his first attempt, he found a power drill wasn’t quite strong enough — so he ended up chucking the entire thing into his lathe for unbeatable ice cream mixing. The flavor of choice was apple banana coconut sorbet with chocolate oak cookie chunks and roasted soybeans (say that 10 times fast!).

The machine is far from complete, but as a proof of ~~concept~~ deliciousness it has spurred him to make it even better. He plans on making it a standalone unit using a windshield wiper motor, a PWM circuit with a microcontroller, and even hopes to correlate motor current to ice cream consistency.

Tread lightly.

Seven story robot juggles three VW Beetles

Step Right Up Or Cower In Fear; The 7-Story Car-Juggling Robot Is Here

July 1, 2014 by Kristina Panos 73 Comments

Sometimes we see a project that’s just as frightening as it is awesome. The Bug Juggler is a prime example of this phenomenon. A seven-story diesel-powered humanoid robot is one thing, but this one will pick up two VW Beetles, put one in its pocket, pick up a third, and juggle them. Yes, juggle them.

The Bug Juggler will be driven by a brave soul sitting in the head-cage and controlling him through haptic feedback connected to high-speed servo valves. A diesel engine will generate hydraulic pressure, and the mobility required for juggling the cars will come from hydraulic accumulators.

The project is in the capable hands of team members who have built special effects, a diesel/hydraulic vehicle for hauling huge sections of pipe, and mechanisms for Space Shuttle experiments. In order to attract investors for the full-scale version, they are building an 8-foot tall proof-of-concept arm assembly capable of tossing and catching a 250lb. mass.

If you prefer to see Beetles crushed, check out Stompy, the 18-foot rideable hexapod. Make the jump to see an animation of the full-scale Bug Juggler in action. Don’t know about you, but we wouldn’t stand quite so close to it without a helmet and some really good health insurance.

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Hackaday Descends On Detroit: Redbull Creation And A Meetup With You

July 1, 2014 by Mike Szczys 29 Comments

If you live in a flyover state and never thought you’d see the Hackaday crew gallivanting through your neck of the woods, think again. We’re planning to descend on Detroit, Michigan later next week. The trip started when Red Bull invited [Mike Szczys] to come out and judge the 2014 Red Bull Creation contest. But we wanted to see what Detroit has to offer so [Brian Benchoff] and [Chris Gammell] are going to be in town too.

The Red Bull Creation has been a favorite here on Hackaday for years. Who doesn’t love a 72-hour hackathon that results in all kinds of crazy, spectacular, or horrifying builds? You can see the schedule for Creation here. If you can’t make it out when the teams are at work, the complete projects will be showcased on Saturday at Eastern Market followed by a party hosted at the Omnicorp Detroit hackerspace.

Detroit Meetup — Now with Actual Hacking!

Speaking of parties, Hackaday is having a Meetup as well, but it’s going to be much more than just a party! On Friday night i3 Detroit hackerspace is opening their doors to us starting at 8pm.

The i3 members have decided to make this a night for hacking and camaraderie. Bring your projects to show off and you can get some hacking done on them too.

The building does share a roof with the legendary Meader, B Nektar. We mention this because they’re awesome, and so that you’ll know this is going to be much more than you’d find if meeting at a plain old bar or a plain old workshop.

Do us a favor and let us know you’re coming. We’ll make sure to bring plenty of swag for anyone who makes a point to stop in!

We Need Your Help Finding Stuff in Detroit

There’s going to be plenty of amazing coverage of Creation, but with three people in town it’s nice to do some field-trips as well. So far we’re planning to visit Marvelous Marvin’s Mechanical Museum and The Henry Ford Museum.

But we need more suggestions. Stuff that’s off the beaten path and Hackaday worthy. To get you thinking, we loved visiting Apex Electronic when we were in Los Angeles. What’s in or close to Detroit that should be on the hacker approved list of attractions? Leave your suggestion in the comments.

Retrotechtacular: Build Yourself An Airplane

July 1, 2014 by Mike Szczys 18 Comments

retrotechtacular-cub-j-3-piper

Planes these days are super complicated – think about the recent flaming-lithium battery issues in the B787 that may or may not have been solved – but it wasn’t always this way. Here’s a great example. The manufacture of a Piper J-3 Cub shows simple and efficient mechanical design brought to life in a multitude of steps all performed without automation.

The build starts with the frame. Pipes are nibbled into specialized fish mouths for a tight fit before being strapped to a jig and tack welded. With the fuselage in one piece the frame is removed for each joint to be fully welded and subsequently inspected. Cables are run through the frame to connect control surfaces to the cockpit. Continuing through to wing assembly we were especially surprised to see hand hammering of nails to secure the wood ribs to metal spars. How many nails do you think that worker pounded in a career? The entire aircraft is covered in fabric, an engine is added, and it’s into the wild blue yonder.

The look back at manufacturing techniques is interesting — do you think the large model shown in the video would be built these days, or would they just use a CAD rendering?

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Judge Spotlight: Dave Jones

July 1, 2014 by Mike Szczys 23 Comments

This week’s Judge Spotlight features [Dave Jones] who posted a video reponse to our slate of questions. If you’ve spent much time around here chances are you know of [Dave] quite well. He is the man behind the EEVblog and also hosts The Amp Hour podcast along with [Chris Gammell].

It’s great to pick [Dave’s] brain a bit. He’s seen a lot during his career, with insights on professional engineering from the point of view of job seeker, employer, job interviewer, and more. His time with the EEVblog and Amp Hour have furthered his experience with looks inside of all manner of equipment, adventures in crowd funding, and interactions with a multitude of hardware start-ups. Check out his video, as well as a list of the questions with timestamps, after the jump.

We’re sure you know by now, he’s judging The Hackaday Prize which will award a trip to space and hundreds of other prizes for showing off your connected device built using Open Design.

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Magic In The Midwest: Maker Faire Kansas City

July 1, 2014 by Kristina Panos 9 Comments

What did you do over the weekend? I spent both days at Maker Faire Kansas City and it was awesome. This is the fourth year the Faire has been held in Union Station, a stunning Kansas City landmark that celebrates its centennial this fall.

The Things

As you might imagine, there were 3D printers galore. One of my favorites was the One Up family from Q3D. These acrylic beauties start at $199 and offer a heated bed plate option.

Maker Juice Labs, purveyors of 3D printing inks for SLA brought a LittleSLA printer which they demonstrated by making some very nice key chains.

Little SLA does it stereolithographically.

SeeMeCNC had their Rostock Max V2 printer cooking up some huge prints, and Oni Technology, a local KC company, had their H Bot cranking.

At the Modio booth, my companion and I constructed heroes and monsters from a rainbow-colored pile of 3D-printed body parts and weapons. With Modio’s iPad app, you can create characters from the existing parts library, modify those parts, and print them on any 3D printer. All of the parts are designed to snap together. Modio recently teamed up with MakerBot and hopes to port their app from the iPad to the iPhone and Android in the near future.

I managed to resist the inexplicable Hostess booth and their free piles of Twinkies, Cup Cakes, and Coffee Cakes. They had a display that promised banana Twinkies and some Greek yogurt oddities, but only had the regular stuff on hand. On Sunday, I saw many people lugging around entire boxes of free Donettes and other goodies.

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