Stair Climbing Rover Gets Up With Rocker Bogies

February 18, 2023 by Lewin Day 8 Comments

Doctor Who eventually made light of the fact that the Daleks were critically impaired when it came to staircases. This rover from [WildWillyRobots] doesn’t share that issue, thanks to a smart suspension design.

The rover itself is built using 3D printed components for everything from the enclosure, to the suspension system, as well as the wheels themselves. It uses a rocker-bogie design, which NASA designed for Mars-bound rovers and we often see copied for terrestrial applications. Gear motors are used for their plentiful torque, and they are placed directly within the wheels. Servos allow the individual wheels to be steered, allowing the rover to crab sideways and perform zero-radius turns.

The rocker-bogie setup does a great job of keeping the rover’s wheels touching the ground, even over rough terrain. It readily tackles a random pile of bricks with ease, in a way that many four-wheeled designs would struggle to match. Given its trials on Mars, it’s easy to call the rocker-bogie setup a thoroughly-proven design.

We’ve featured plenty of other rocker-bogie builds in the past; many of them are 3D printed as well.

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Can You Help NASA Build A Mars Sim In VR?

May 12, 2022 by Lewin Day 40 Comments

No matter your project or field of endeavor, simulation is a useful tool for finding out what you don’t know. In many cases, problems or issues aren’t obvious until you try and do something. Where doing that thing is expensive or difficult, a simulation can be a low-stakes way to find out some problems without huge costs or undue risks.

Going to Mars is about as difficult and expensive as it gets. Thus, it’s unsurprising that NASA relies on simulations in planning its missions to the Red Planet. Now, the space agency is working to create a Mars sim in VR for training and assessment purposes. The best part is that you can help!

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Classic Chat: Arko Takes Us Inside NASA’s Legendary JPL

February 25, 2022 by Tom Nardi 4 Comments

Started by graduate students from the California Institute of Technology in the late 1930s, the Jet Propulsion Laboratory (JPL) was instrumental in the development of early rocket technology in the United States. After being tasked by the Army to analyze the German V2 in 1943, the JPL team expanded from focusing purely on propulsion systems to study and improve upon the myriad of technologies required for spaceflight. Officially part of NASA since December of 1958, JPL’s cutting edge research continues to be integral to the human and robotic exploration of space.

For longtime friend of Hackaday Ara “Arko” Kourchians, getting a job JPL as a Robotics Electrical Engineer was a dream come true. Which probably explains why he applied more than a dozen times before finally getting the call to join the team. He stopped by the Hack Chat back in August of 2019 to talk about what it’s like to be part of such an iconic organization, reminisce about some of his favorite projects, and reflect on the lessons he’s learned along the way.

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Martian Wheel Control Algorithms Gain Traction

February 15, 2022 by Ryan Flowers 13 Comments

Imagine the scene: You’re puttering along in your vehicle when, at least an hour from the nearest help, one of your tires starts losing air. Not to worry! You’ve got a spare tire along with the tools and knowhow to change it. And if that fails, you can call roadside assistance. But what if your car isn’t a car, has metal wheels for which no spares are available, and the nearest help is 200 million miles away? You just might be a Jet Propulsion Laboratory Engineer on the Curiosity Mars Rover mission, who in 2017 was charged with creating a new driving algorithm designed to extend the life of the wheels.

High Performance Rock Crawler, Courtesy Spidertrax.com License: CC BY 3.0

You could say that the Curiosity Mars rover is the ultimate off-road vehicle, and as such it has to deal with conditions that are in some ways not that different from some locations here on Earth. Earth bound rock crawlers use long travel suspensions, specialized drivetrains, and locking differentials to keep the tires on the ground and prevent a loss of traction.

On Mars, sand and rocks dominate the landscape, and a rover must navigate around the worst of it. It’s inevitable that, just like a terrestrial off-roader, the Mars rovers will spin a tire now and then when a wheel loses traction. The Mars rovers also have a specialized drivetrain and long travel suspensions. They don’t employ differentials, though, so how are they to prevent a loss of traction and the damaging wheel spin that ensues? This where the aforementioned traction control algorithm comes in.

By controlling the rotation of the wheels with less traction, they can still contribute to the motion of the vehicle while avoiding rock rash. Be sure to check out the excellent article at JPL’s website for a full explanation of their methodology and the added benefits of uploading new traction control algorithms from 200 million miles away! No doubt the Perseverance Mars rover has also benefited from this research.

But why should NASA get to have all the fun? You can join them by 3d printing your own Mars rover and just maybe some Power Wheels derived traction control. What fun!

2021: As The Hardware World Turns

January 3, 2022 by Tom Nardi 15 Comments

Well, that didn’t go quite as we expected, did it? Wind the clock back 365 days, and the world seemed to be breathing a collective sigh of relief after making it through 2020 in one piece. Folks started getting their COVID-19 vaccines, and in-person events started tentatively putting new dates on the calendar. After a rough year, it seemed like there was finally some light at the end of the tunnel.

Turns out, it was just a another train. New variants of everyone’s favorite acute respiratory syndrome have kept the pandemic rolling, and in many parts of the world, the last month or so has seen more new cases of the virus than at any point during 2020. This is the part of the Twilight Zone episode were we realize that not only have we not escaped the danger, we didn’t even understand the scope of it to begin with.

Case in point, the chip shortages. We can’t blame it entirely on the pandemic, but it certainly hasn’t helped matters. From video game systems to cars, production has crawled to a standstill as manufacturers fight to get their hands on integrated circuits that were once plentiful. It’s not just a problem for industry either, things have gotten so bad that there’s a good chance most of the people reading this have found themselves unable to get their hands on a part or two these last few months. If you were working on a hobby project, it’s a temporary annoyance. But for those who planned on finally bringing their latest big idea to market, we’ve heard tales of heartbreaking delays and costly redesigns.

It would be easy to look at the last twelve months and see nothing but disappointment, but that’s hardly the attitude you want to have at the beginning of the year. So let’s take the high road, and look back on some of the highlights from 2021 as we turn a hopeful eye towards the future.

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China’s Mars Rover Goes Exploring

June 30, 2021 by Lewin Day 20 Comments

China’s space program has big goals and is already starting to achieve them. Recently, the China National Space Administration has landed its first rover on Mars, and begun to explore the surface of the red planet.

It’s a huge step, and something only previously achieved successfully by NASA. Let’s take a look at the Chinese project, its goals, and see how it compares to the American rovers that have also roamed so far away.

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3D Printed Mars Rover Smiles For The Camera

May 28, 2021 by Tom Nardi 3 Comments

You’d be forgiven for thinking these pictures of NASA’s Perseverance Mars rover were renderings of the real deal on the Red Planet, if it wasn’t for the golf ball tucked in for scale, anyway. What you’re actually looking at is a 3D printed model made by [Alex Givens] that he brought out to the desert for a photo shoot by his friend [Josh Jalil].

[Alex] printed the parts for the model on the Ender 5 Pro, while [Josh] snapped the shots using a Canon EOS 90D. The realism of the final shots serves as a testament to how well they’ve honed their respective tools, but credit for the 3D model itself has to go to the good folks over at NASA.

The highly detailed Perseverance model came from the space agency’s extensive “3D Resources” collection, which has models for an incredible array of present and historical spacecraft. They’ve also got models for a number of interesting astronomical objects, just in case you’re in the market for a 3D printed asteroid or two.

We know, this isn’t exactly a hack in the traditional sense. But it’s a fantastic reminder of a great resource from NASA, as well as a practical demonstration of how high quality photographs can really bring a project to life.