DAGU: The Standalone CNC Controller

March 14, 2014 by 29 Comments

CNC

In terms of user interfaces, 3D printers are far, far beyond the usual CNC machine. It’s difficult to find a new, commercial 3D printer without some sort of display, set of buttons, and an SD card slot for loading G Code and running a printer. For CNC routers, though, you’re usually dealing with a parallel port interface connected to an old computer.

DAGU hopes to change that by providing a huge 240×128 LCD display, a bunch of buttons, and an SD card slot for loading G Code directly from an SD card. This is a fully functional controller, able to deliver 3.5 A to each stepper motor winding.

Right now DAGU is in the prototype stage, but already there are some really interesting features: the interface allows for a basic preview of the job before it begins, and should be somewhat affordable. At least as cheap as using an old computer for CNC control, anyway.

Video demo of the use and operation of DAGU below.

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Open-Source Sentry Gun Plans Promise The Next Level Of Office Warfare

March 14, 2014 by 18 Comments

We admit it, we were browsing Reddit when we found this beautifully hacked together Nerf Sentry turret. But are we ever glad we did — as it turns out, it is very similar to the totally awesome, open-source Project Sentry Gun.

We have actually covered a project that used that system before, but it looks like it has evolved a bit more since then. It’s just too cool not to share.

The system itself is quite simple and easy to build. You’re going to need three servo motors, an Arduino, a webcam, and assorted wires, nuts and bolts, etc etc. Grab a copy of the code, slap it all together, and you’re ready for business!

Just take a look at the following video of the Gladiator II Paintball Sentry Gun — we know you’re going to want to build one now.

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Old Inkjet Turned Into An SVG Plotter

March 14, 2014 by 15 Comments

plotter

What do you do when you have an old printer, a portable CD player, and a handful of other electronics sitting around? Turn it into a plotter, of course.

The frame of the plotter was taken from a ye olde Epson printer, reusing the two stepper motors to move the paper along its length and width. The pen is attached to the laser head of a junked portable CD player. With this, it’s just three stepper motors that allow the Arduino control system to move the pen across the paper and put a few markings down.

The motors on the printer are, in the spirit of reuse, still connected to the printer’s driver board, with a few leads going directly from the Arduino to the parallel port interface. The motor in the CD player is another ordeal, with a single H-bridge controlling the lifting of the pen.

On the software side of things, a Processing sketch reads an SVG file and generates a list of coordinates along a path. The precision of the coordinates is set as a variable, but from the video of the plotter below, this plotter has at least as much resolution as the tip of the pen.

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Foldscope Promises Microscopes For Everyone!

March 14, 2014 by 70 Comments

The folks over at PrakashLab at Standford University have come up with an amazingly simple microscope design called the Foldscope, which could make microscopes feasible in even the most remote areas.

The Foldscope is an optical microscope that can be made out of paper and printed components, much like a piece of origami. It can magnify up to 2,000X, costs less than a dollar to manufacture, and can provide a sub-micron resolution of 800nm. It requires no external power, fits in a pocket, and could survive being dropped off the top of a 3 story building!

It takes advantage of new technologies that make it possible to print micro-optics, micro-electronics, micro-flexures, and even micro-fluidics. Just take a look at the following bill of materials and diagram explaining the mechanism.

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Panning GoPro Mount Catches Bad Drivers On Video

March 14, 2014 by 23 Comments

gopro-mount

[Chris] must live in a neighborhood with a lot of bad drivers. He built this motorized panning GoPro mount so he can record and share his neighbors’ mobile misadventures with the world. He started with a custom machined aluminum frame. The frame clips onto a suction cup mount grab bar. The stock GoPro mount sits on a machined HDPE puck, which is rotated by a NEMA 11 stepper motor. [Chris] used a Pololu A4988 stepper motor driver to handle the coils. Initially he used an Arduino to generate pulses for the stepper driver. A true Hackaday fan though, he decided that an Arduino was overkill, and broke out a 555 timer. A DPDT switch powers up the 555 and controls the stepper driver’s direction input. The electronics all fit neatly in a small project box which doubles as a hand controller.

While setting up for a test drive [Chris] found that he could only lock down one suction cup on his car’s curved sunroof. Considering the light weight of the GoPro, one suction cup is probably enough. Just to be safe, [Chris] added a rope leash down through the sunroof.

We think the stepper motor was a good choice for this project. Since the motor is direct drive, there are no gears to strip. The stepper’s holding torque also keeps the camera pointed in the right direction at highway speeds. With no wires directly connecting the GoPro to the car, [Chris] can spin the camera 360 degrees without worrying about tangles. Verifying the camera’s direction is just a matter of looking up through the car’s sunroof. Click past the break to see [Chris’s] camera mount in action. 

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The Ripper: A Different Kind Of CNC Machine

March 13, 2014 by 45 Comments

Here’s an awesome CNC build that crosses a standard CNC router… with a CNC machine capable of milling metal with ease. Introducing The Ripper. No, not Jack.

[Maximilan Mali] has been reading Hack a Day since he was a kid. A few years ago, he saw a guide on a DIY CNC build which inspired him to start designing The Ripper at the young age of 16. He’s 19 now (studying mechatronics in Austria), and raised enough money last summer to finally build his first prototype. It cost approximately 4000€ to build, which is pennies compared to a commercial machine of this caliber.

The machine has a bed size of just over a meter squared, with a Z height of 225mm. It’s also rigid enough to slice through aluminum at 850mm/s with ease! Take a look at the following video — we’re very impressed. Our favorite part is when he shows off its accuracy and repeatability by plunging a tool towards the screen of his very own iPhone.

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Billboard Advertises Engineering School, Manufactures Potable Water

March 13, 2014 by 24 Comments

It’s a remarkable thing when ad agencies manage to help people in the course of advertising. The University of Technology and Engineering Peru (UTEC) was looking for ways to increase enrollment. They went to the Peruvian offices of agency DraftFCB and came away with the idea to install a billboard that converts Lima’s water-saturated coastal desert air into potable water.

Perhaps the only downside is that it requires electricity, and not just for those cool neon water drops. There are five generators that capture the humidity and use reverse osmosis to purify the water. Each of these units has a tank that holds 20L. From there, the clean water is aggregated in a main tank and can be collected from a faucet at the base of the billboard. In just three months, the billboard produced over 9,000L (2500 gallons) of potable water for people who would otherwise draw polluted water from wells.

We love to see hacks that help. Use your powers for good, like re-purposing humid air and pollution. Make the jump to see a short video and an artist’s conception of the billboard’s innards.

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