Sometimes It’s Not The Solution

June 1, 2024 by Elliot Williams 54 Comments

Watching a video about a scratch-built ultra-precise switch for metrology last week reminded me that it’s not always the projects that are the most elegant solutions that I enjoy reading about the most. Sometimes I like reading about hackers’ projects more for the description of the problem they’re facing.

A good problem invites you to brainstorm along. In the case of [Marco Reps]’s switches, for instance, they need to be extraordinarily temperature stable, which means being made out of a single type of metal to avoid unintentional thermocouple joints. And ideally, they should be as cheap as possible. Once you see one good solution, you can’t help but think of others – just reading the comments on that article shows you how inspiring a good problem can be. I’m not worried about these issues in any of my work, but it would be cool to have to.

Similarly, this week, I really liked [Michael Prasthofer]’s deep dive into converting a normal camera into a spectrometer. His solutions were all very elegant, but what was most interesting were the various problems he faced along the way. Things that you just wouldn’t expect end up mattering, like diffraction gratings being differently sensitive across the spectrum when light comes in from different angles. You can learn a lot from other people’s problems.

So, hackers everywhere, please share your problems with us! You think that your application is “too niche” to be of general interest? Maybe it’s another example of a problem that’s unique enough to be interesting just on its own. Let’s see what your up against. A cool problem is at least as interesting as a clever solution.

Inside A Mystery Aerospace Computer With [Ken Shirriff]

June 1, 2024 by Dan Maloney 10 Comments

When life hands you a mysterious bit of vintage avionics, your best bet to identifying it might just be to get it in front of the biggest bunch of hardware hounds on the planet. After doing a teardown and some of your own investigation first, of course.

The literal black box in question came into [Ken Shirriff]’s custody courtesy of [David] from Usagi Electric, better known for his vacuum tube computer builds and his loving restoration of a Centurion minicomputer. The unit bears little in the way of identifying markings, but [Ken] was able to glean a little by inspecting the exterior. The keypad is a big giveaway; its chunky buttons seem optimized for use with the gloved hands of a pressure suit, and the ordinal compass points hint at a navigational function. The layout of the keypad is similar to the Apollo DSKY, which might make it a NASA artifact. Possibly contradicting all of that is the oddball but very cool electromechanical display, which uses reels of digits and a stepper-like motor to drive them.

Inside, more mysteries — and more clues — await. Unlike a recent flight computer [Ken] looked at, most of the guts are strictly electronic. The instrument is absolutely stuffed with PCBs, most of which are four-layer boards. Date codes on the hundreds of chips all seem to be in the 1967 range, dating the unit to the late 60s or early 70s. The weirdest bit is the core memory buried deep inside the stacks of logic and analog boards. [Ken] found 20 planes with the core, hinting at a 20-bit processor.

In the end, [Ken] was unable to come to any firm conclusion as to what this thing is, who made it, or what its purpose was. We doubt that his analysis will end there, though, and we look forward to the reverse engineering effort on this piece of retro magic.

The end result of the build, a supersized ultrasonic sensor, held in a person's hands

A Super-Size Functional Tribute To An Ultrasonic Sensor

June 1, 2024 by Arya Voronova 6 Comments

Sometimes, it’s time to shut down the oscilloscope, and break out the cardboard and paints. If you’re wondering what for, well, here’s a reminder of an Instructable from [CrazyScience], that brings us back to cardboard crafts days. They rebuild one of the most iconic components for an electronics tinkering beginner — an ultrasonic distance sensor, and what’s fun is, it stays fully functional after the rebuild!

This project is as straightforward as it gets, describing all the steps in great detail, and you can complete it with just a hot glue gun and soldering iron. With materials being simple cardboard, aluminum foil, popsicle sticks, some mesh, and a single ultrasonic sensor for harvesting the transmitter and receiver out of, this is the kind of project you could easily complete with your kids on a rainy day.

Now, the venerable ultrasonic sensor joins the gallery of classics given a size change treatment, like the 555 timer we’ve seen two different takes on, or perhaps that one Arduino Uno. Unlike these three, this project’s cardboard skeleton means it’s all that simpler to build your own, what’s with all the shipping boxes we accumulate.

Continue reading “A Super-Size Functional Tribute To An Ultrasonic Sensor” →

How To Cram 945 LEDs Into A Teeny Tiny Vegas-Style Sphere

May 31, 2024 by Donald Papp 18 Comments

[Carl Bugeja] finds the engineering behind the Las Vegas Sphere fascinating, and made a video all about the experience of designing and building a micro-sized desktop version. [Carl]’s version is about the size of a baseball and crams nearly a thousand RGB pixels across the surface.

A four-layer flexible PCB is the key to routing data and power to so many LEDs.

Putting that many addressable LEDs — even tiny 1 mm x 1 mm ones — across a rounded surface isn’t exactly trivial. [Carl]’s favored approach ended up relying on a flexible four-layer PCB and using clever design and math to lay out an unusual panel shape which covers a small 3D printed geodesic dome.

Much easier said that done, by the way. All kinds of things can and do go wrong, from an un-fixable short in the first version to adhesive and durability issues in later prototypes. In the end, however, it’s a success. Powered over USB-C, his mini “sphere” can display a variety of patterns and reactive emojis.

As elegant and impressive as the engineering is in this dense little display, [Carl] has some mixed feelings about the results. 945 individual pixels on such a small object is a lot, but it also ends up being fairly low-resolution in the end. It isn’t very good at displaying sharp lines or borders, so any familiar shapes (like circles or eyes) come out kind of ragged. It’s also expensive. The tiny LEDs may be only about 5 cents each, but when one needs nearly a thousand of them for one prototype that adds up quickly. The whole bill of materials comes out to roughly $250 USD after adding up the components, PCB, controller, and mechanical parts. It’s certainly a wildly different build than its distant cousin, the RGB cube.

Still, it’s an awfully slick little build. [Carl] doubts there’s much value in pursuing the idea further, but there are plenty of great images and clips from the build. Check out the video, embedded below.

Continue reading “How To Cram 945 LEDs Into A Teeny Tiny Vegas-Style Sphere” →

Quick & Capable WiFi For Your Nice-Power Supply

May 31, 2024 by Arya Voronova 15 Comments

Rejoice, those of us who have purchased a Nice-Power lab PSU from an Eastern source. Yes, the name might sound like a re-brand of a generic product, maybe you will even see this exact PSU on a shelf at a physical store near you, under a more local brand name and with a fair markup. Nevermind the circumstances, the most important part is that [Georgi Dobrishinov] found a way to add an ESP8266 to the PSU by tapping its internal UART control interface, and wrote a web UI for all your Internet-of-Lab-PSUs needs, called the PowerLinkESP project.

All you need is a Wemos D1 development board, or any other ESP8266 board that has UART pins exposed and handles 5 V input. [Georgi] brings everything else, from pictures showing you where to plug it in and where to tap 5 V, to extensive instructions on how to compile and upload the code, using just the Arduino IDE. Oh, and he tops it off with STLs for a 3D printed case, lest your Wemos D1 board flop around inside.

With [Georgi]’s software, you can monitor your PSU with interactive charts for all readings, export charts in both PNG and CSV, and access a good few features. Your ESP8266’s network uplink is also highly configurable, from an STA mode for a static lab config, to an AP mode for any on-the-go monitoring from your phone, and it even switches between them automatically! The firmware makes your PSU all that more practical, to the point that if you’re about to build an interface for your PSU, you should pay attention to [Georgi]’s work.

Lab PSUs with WiFi integration are worth looking into, just check out our review of this one; smart features are so nice to have, we hackers straight up rewrite PSU firmware to get there if we have to. Oh, and if you ever feel like standardizing your work so that it can interface to a whole world of measurement equipment, look no further than SCPI, something that’s easier to add to your project than you might expect, even with as little as Python and a Pi.

A Look Inside The Geochron Clock

May 31, 2024 by Dan Maloney 6 Comments

There are plenty of cool clocks out there, and maps by their very essence are cool, too. But a map that’s also a clock — or is it a clock that’s also a map? — has to be the coolest thing ever.

Of course we’re talking about the Geochron, a world clock that makes the relationship between the Earth and the Sun clear and has graced the offices of executives who want to impress visitors with the global nature of their importance for decades. [Attoparsec] has long coveted one of these electromechanical beauties, and when a used one popped up online for a pittance, at least compared to what they cost new, he jumped at the chance.

The Geochron he ended up with was in need of some TLC, but surprisingly little considering its mid-1980s vintage. The real treat in the video below is getting to see how these wonderful devices work. They’re basically simple slide projectors. While we here in the future would simply do everything in software on a nice flat-screen display, the base map, night-day terminators, and calendar are all contained on transparent elements that move under the power of a synchronous motor across a lighted platen. The analemma display is particularly cool; an indicator tracks the Sun’s position over the Earth with a cam that encodes the equation of time in its shape, moving through its familiar bi-lobed loop as the seasons progress.

Any clock that comes with a set of blueprints for installation purposes is alright in our book, and kudos to [Attoparsec] for landing this prize and getting it back in shape. His description of it as “the greatest clock of all time” is apt, but perhaps with a little competition. Or maybe a lot.

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CH32V003 Makes For Dirt Cheap RISC-V Computer

May 31, 2024 by Tom Nardi 36 Comments

These days, when most folks think of a computer they imagine a machine with multiple CPUs, several gigabytes of RAM, and a few terabytes of non-volatile storage for good measure. With such modern expectations, it can be difficult to see something like a microcontroller as little more than a toy. But if said MCU has a keyboard, is hooked up to a display, and lets you run basic productivity and development software, doesn’t that qualify it as a computer? It certainly would have in the 1980s.

With that in mind, [Olimex] has teased the RVPC, which they’re calling the “world lowest cost Open Source Hardware All-in-one educational RISC-V computer” (say that three times fast). The tiny board features the SOIC-8 variant of the CH32V003 and…well, not a whole lot else. You’ve got a handful of passives, a buzzer, an LED, and the connectors for a PS/2 keyboard, a power supply, and a VGA display. The idea is to offer this as a beginner’s soldering kit in the future, so most most of the components are through-hole.

On the software side, the post references things like the ch32v003fun development stack, and the PicoRVD programmer as examples of open source tools that can get your CH32V computer up and running. There’s even a selection of retro-style games out there that would be playable on the platform. But what [Olimex] really has their eye on is a port of VMON, a RISC-V monitor program.

When paired with the 320×200 VGA text mode that they figure the hardware is capable of, you’ve got yourself the makings of an educational tool that would be great for learning assembly and playing around with bare metal programming.

It might not have the timeless style of the Voja4, but at least you can fit it in a normal sized pocket.

Thanks to [PPJ] for the tip.