World Maker Faire: The New Ultimaker

September 21, 2013 by 11 Comments

Ult

Just as the the gates opened at the World Maker Faire in New York City the skies opened, sending everyone underneath the tents and pavilians on the faire grounds. Luckily, I was able to check out the new Ultimaker before that happened, and only a day after it was officially announced.

Compared to the older laser-cut Ultimaker, the Ultimaker 2 is much, much cleaner that’s made more for designers and architects instead of students, hackerspaces and tinkerers. There are a few new additions to the Ultimaker 2 – OLED display, heated bed, and a larger build volume. Basically, if you want Ultimaker quality without a lot of futzing around, go with the Ultimaker 2.

Ultimaker will be shipping a pre-assembled version for €1.895,00, with a kit version to follow shortly. As always, the Ultimaker 2 is open source, and no, this doesn’t mean an end to the classic Ultimaker.

Building A Brushless Motor Controller Around An ATmega Chip

September 21, 2013 by 17 Comments

You know when you see something like this it’s just going to be awesome, and we weren’t disappointed by our first impression. [Davide Gironi] built a brushless motor controller from the ground up using an ATmega8 as the brain. If you want to understand every aspect of a subject this is how to do it. Lucky for us he explains what each portion of the prototype does.

Brushless motors have no brushes in them (duh). But what does that really mean? In order to spin the motor a very carefully crafted signal is sent through the motor coils in the stationary portion (called the stator), producing a magnetic field that pushes against permanent magnets in the rotor. A big part of crafting that signal is knowing the position of the rotor. This is often accomplished with Hall Effect sensors, but can also be performed without them by measuring the back EMF in the coils not currently being driven. The AVR-GCC compatible library which [Davide] put together can be tweaked to work with either setup.

Get a good look at the system in action after the break.

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Sending Data Over Bluetooth Low Energy With A Cheap NRF24L01+ Module

September 21, 2013 by 30 Comments

nRF24L01+ modules like the one shown above are a great way to send data wirelessly between your projects. They can be found on many websites for less than $1.50 a piece and many libraries exist for them. After having thoroughly looked at the Bluetooth Low Energy (BLE) specifications, [Dimitry] managed to find a way to broadcast BLE data with an nRF24L01+.

Luckily enough, BLE and nRF24L01+ data packets have the same preambles. However, the latter can’t send more than 32 bytes in a packet and can’t hop between frequencies as fast as the BLE specification wants. [Dimitry] found the solution when he discovered that he could send unsolicited advertisements on three specific channels. In the end, considering the 32 bytes the nRF24L01+ can send, you’ll need to use 3 bytes for the CRC, 2 for the packet header, 6 for the MAC address and 5 for devices attributes. This leaves us with 16 bytes of pure data or 14 bytes to split between data and name if you want your project to have one.

Haunted Dollhouse Microcontroller Networking For World Maker Faire

September 21, 2013 by No comments

master-slave-networks

It’s pretty awesome to get see the number of projects presented at World Maker Faire. But we still love digging into the gritty details that only an in-depth build post can deliver. Here we get both. You can see the circuits pictured above in the Circuit Castle exhibit at WMF this weekend, and you can read about how the microcontroller network was built in [Jim’s] article.

As the title states, this is a network built for a dollhouse. Each slave device performs a different task; adding color, sound, motion, and interactivity using some sensors.  The post discusses the i2c (or TWI to get around licensing issues as [Jim] mentions) communications used to talk to the ATtiny85 chips on the slave boards. Because the eight-pin package leaves few I/O pins to work with an ATtiny84 was also added. It brings 14-pins to the party, including multiple ADC inputs for reading sensors.

If this ends up being too much of a read for you jog to the “Update 9/17/13” to get the general overview of progress. Like any project on a timeline, not everything works quite as well as they would have liked it to. But it’s the journey that makes something like this so fun — a fully working project would signal an end to the enjoyment, right?

[via Workshop 88]

Polyurethane Protecting PCBs

September 20, 2013 by 29 Comments

PCB

What you see above is a home-made PCB. No, this isn’t an example of a terrible toner transfer job, but rather evidence of the ravages of time. This board is seven years old, and the corrosion and broken traces show it. Luckily, [George] already has seven years of environmental data for a cheap DIY soldermask.

Seven years ago, [George] took a piece of copper clad board, masked half of it off, and sprayed it with fast drying polyurethane. After drying, he put it on a shelf in his garage. The results were fairly surprising – the uncovered portion is covered in verdigris, while the coated half is still shiny and new.

[George] took this a bit further and experimented with other spray can coverings. He found Testors spray enable worked just like the polyurethane, burning off when the heat of a soldering iron was applied, and also passed for a professional PCB.

Learn Machining From An Old School Metal Master

September 20, 2013 by 24 Comments

In the depths of YouTube there are still some jewels to be found. [Keith Fenner] is one of them. [Keith] owns Turn Wright Machine Works in Cape Cod, MA. From his small shop, He works on everything from sailboats to heavy equipment.

[Keith] describes himself as “An artist, and a jobber, 36 years in the trade”. We think he could add teacher to that list, as we’ve learned quite a bit about machining from his Youtube channel.

One of the interesting things about [Keith] is his delivery on camera. He makes the viewer feel like an apprentice machinist working alongside him. Rather than carefully setup shots with graphics, [Keith] narrates as he works paying jobs. He also has no problem showing us his mistakes – and recovery from them, as well as his victories.

The main tools at Turn Wright are the lathe and mill, but [Keith] isn’t old fashioned by any means. He has a complete PlasmaCAM setup and isn’t afraid to do a little computer work.

Most of [Keith’s] projects are broken up into several videos. One of our favorites is “So you broke it off in your hole”. In this series [Keith] shows what it takes to get a broken screw extractor (or EZ Out) out of a large diesel turbo. Get a feeling for what [Keith] has to offer with his “Day in the LIfe” video after the break.

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Heavy Lifting Copters Can Apparently Lift People

September 20, 2013 by 32 Comments

Online RC store Hobby King is once again encouraging people to push the limits of what quadcopters and other multirotor remote control vehicles can do. They call it the beerlift and the goal is simple: build a multirotor craft capable of carrying the greatest amount of beer (or water, everything is measured by weight).

The competition is over, but the results were spectacular. The vehicle with the largest lift capacity – pictured above – was built by [Olaf Frommann] and carried 58.7 kilograms, or nearly 128 pounds to a hover a few feet off the ground. Last year the biggest lift was a mere 47 kg with an eight-rotor craft.

It was still an impressive showing all around. The biggest lift in the 700 class – 700 mm from rotor to rotor – was done by [David Ditch] with 19.6 kg. You can check out some of the best entries below, including an amazing aerobatic quadcopter that can successfully loop carrying a cup of beer,

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