A Much Larger Rainbow Board Of Many Ping Pongs

July 27, 2012 by 11 Comments

[George] started with an 8×8 grid, but just couldn’t help himself from upscaling to this 32×16 pixel ping pong ball display. That’s right, It’s a 512 pixel array of fully addressable RGB LEDs diffused with one ping pong ball each.

We featured the predecessor to this project back in January. That one was an 8×8 display using a Rainbowduino as the controller. [George] took what he learned from that build and expanded upon it. The larger display is modular. Each module starts as an 8×8 grid which connects back to the Arduino using a breakout shield with some Ethernet jacks used as quick connects. The LEDs are driven by 595 shift registers, with transistors which protect the logic chips from the currents being switched.

He had a lot of help soldering all the connections for the display and ended up bringing it to show off at the Manchester mini maker faire. See it in action in the video after the break.

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Force Carbonating Root Beer With Dry Ice

July 27, 2012 by 49 Comments

[Paul] is sick and tired of his homemade root beer being flat. He analyzed the problem with his carbonation techniques and ended up with a method of force carbonating beverages using dry ice.

He starts of by discussing the various methods that are used to carbonate beverages. There’s the old yeast and sugar trick that takes place inside of a sealed bottle. But this takes time, and if you don’t calculate the mixture correctly you could have over or under carbonated bottles (or exploding bottles in the case of glass beer bottling). [Paul] himself has tried the dry ice in a cooler full of root beer method. The problem is that the cooler isn’t pressurized so the carbonation level is very low. You need to have cold temperatures, high pressure, and the presence of carbon dioxide all at the same time in order to achieve high levels of carbonation.

His solution is to use a 60 PSI safety valve. He drilled a hole in a plastic bottle cap to receive the valve. He then drops a few chunks of dry ice in and seals it up. The valve will automatically release the gas as the pressure builds past the 60 PSI mark. What he ends up with is a highly carbonated beverage in a matter of minutes.

If you don’t mind spending some cash you can use an adjustable pressure regulator. This way you can carbonate just about anything.

[Thanks Steven]

Make A Cardboard Bookshelf In Less Than A Day

July 27, 2012 by 8 Comments

Lucas came up with a real winner when upcycling cardboard to use as a bookshelf. It’s visually pleasing, can be built basically for the cost of glue and a mounting brackets, and you don’t have to feel bad if you decide to get rid of it later on.

What he saved in raw material cost he spent in labor. There are 23 different layers of cardboard that went into the project, not including the spacer squares between each piece. The vast majority of the time spent in the clip after the break shows a fast-time video of him cutting out the layers. It apparently took about eight hours of cutting, and we’d image he’s got a claw of a hand after all of that work.

This is hanging from a single L bracket positioned in the square opening with two nails to keep it level. We’d suggest including a better mounting technique in your design. If you have some ideas about this please let us know in the comments.

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Designing A Quadcopter Brain PCB

July 27, 2012 by 6 Comments

When working on his quadcopter project [Matt] decided it would be best to build a robust controller for the device. He had never sent off a PCB design for fabrication, but took the plunge and ended up with a compact and reliable PCB on the first try.

One of the first things that comes to mind when we hear about quadcopter controllers are the feedback sensors. The accelerometers which are used for these projects generally come in a DFN or QFN package. This means there are no legs. Instead the chip has pads on the bottom of the package making it a lot more difficult to solder. [Matt] side-stepped this issue by using an IMU board which already has the sensors in place and offered a 0.1″ SIL pin header to use as an interface. This is simple to roll into the design, along with all of the other connectors for motor control, power, etc. He grabbed a copy of Eagle Lite to do the layout, and used OSH Park to get the boards fabricated. He was surprised that everything worked on the first try. Thanks to his planning it fits inside of a plastic food container where it should be able to ride out most minor crashes with ease.

Adding Payload To An RC Cessna

July 26, 2012 by 11 Comments

For just a few bucks you can add a payload to your flying toys. In this case it’s a Cessna RC plane which now has an added surprise. The first thing to be dropped was a parachute with a weight on it (for testing purposes). But there are hints of future projects that will use the same system for different purposes.

As you can see in the image above, the system depends on an additional compartment attached to the bottom of the plane. It was built from foam board to keep the weight down and connects using rare earth magnets. The bottom of the enclosure acts as the door, hinging on a servo motor with a bamboo skewer as the axle. So far the test drops have gone pretty well, but some more work needs to be done with the parachute design. It only opens about 60% of the time. We can sympathize, having had to work out some of our own parachute issues.

Don’t miss video from the plane as well as the ground after the break.

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Bamboo Bike

July 26, 2012 by 24 Comments

Reddit user [tkgarrett101] recently did away with expensive exotic materials for his bike frame and opted for a somewhat less processed form of natural building material, bamboo! The bike consists of a regular metal bike frame with a majority of the structural beams cut and replaced with bamboo poles. The bamboo is fit snug first with some expanding gorilla glue then tied in place with  hemp string and fiberglass resin. Instead of running cables along the frame the bike has coaster breaks brakes and a two speed hub, this also preserves the simplistic look of the whole ensemble. [tkgarrett101] says his bike is not so cheap, the overall parts cost was around 800 bucks (USD)! Plus it weighs a whole lot for a fixed gear. Plus the alignment is a bit off on the seat post. Either way this thing would surely turn some heads!

Too rich for your blood? Check out this cardboard bike, or if that green isn’t bright enough for you how about some glowbars for night visibility.

via Reddit

Box Maker Extension For Inkscape

July 26, 2012 by 12 Comments

If you use Inkscape to lay out your laser cutter designs you might want to look into this box maker extension. Inscape is [Elliot’s] drawing software of choice since it’s easy to use, and it’s open source. After having to lay out the tabs for a box he decided it was worth his effort to develop a tool to do this automatically. The extension works inside of Inkscape, letting you start your projects with a set of automatically generated box sides.

The input window for the extension leaves you plenty of options for the joint design. In addition to the size of the box (inside or outside measurements can be selected), you need to enter the thickness of the material, the kerf size (how wide the cut will be), and how much clearance you want between the teeth. The width of the teeth is also configurable.

Our feature of a laser cut replacement case is what prompted [Elliot] to tip us off about his extension. That project used a web-based parts generator to do the joint design.