Inside Digital Calipers

June 22, 2023 by 51 Comments

If you do any kind of machining, 3D printing, or PCB layout, you probably have at least considered buying a pair of calipers. Old-fashioned ones had a dial and were mechanical devices, but lately, digital ones have become quite affordable. We keep meaning to tear a set of ours apart to see what’s inside, but thanks to [learnelectronics], we don’t have to — the video below provides a fascinating look at what’s inside a cheap pair of Harbor Freight calipers.

Honestly, it doesn’t seem like it would be that hard to figure out how far down a bar you are. The trick is the caliper has to be super accurate. Oddly enough, the cheap calipers examined use capacitors as a sensing element.

There is a long flexible PCB stuck to the sliding part with conductive pads. The display unit is also a printed circuit and manages the battery, the display, and the other half of the capacitive sensor. If you want a more detailed explanation of how the sensor actually works, check out capsense.com. If you note, the pattern on the sliding part has traces that look like a square wave, and half have a different phase than the other half. These are the sine plates and the cosine plates. A 100 kHz signal flows through the capacitor, and it is possible to read the direction of travel and the amount of travel easily.

The calipers are very accurate, but it’s possible to improve them. A more practical project is to make them communicate with the outside world.

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A Pico-Based ZX Spectrum Emulator

June 21, 2023 by 23 Comments

The ZX Spectrum was a popular computer of the 8-bit era. Now, it’s possible to emulate this machine on a microcontroller so cheap that it’s literally been given away on the front cover of magazines. Yes, we’re talking about the Pico ZX Spectrum project.

The project consists of all the necessary code to emulate a ZX Spectrum upon the hardware of the RP2040 microcontroller that makes up the Raspberry Pi Pico. The community has then taken this code and run with it, using it as the basis for all manner of different ZX Spectrum builds. If so desired, you can go barebones and use the Pico to run a ZX Spectrum off a breadboard with HDMI video output. Alternatively, you can build something like the PicoZX from [Bobricius]. The handheld computer features a PCB-based housing, along with an LCD and an integrated keyboard. Other configurations support features like USB keyboards, VGA outputs, and working sound output.

It’s great to see a classic 8-bit computer reimagined in all kinds of new tribute form factors. The Spectrum was always beloved for its neat all-in-one design, and there are several modern remixes that riff on that theme. The fact that they can all be powered by a cheap single-board microcontroller is all the more astounding. Video after the break.

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An Unexpected Upset In EV Charging Standards

June 21, 2023 by 52 Comments

Last November, Tesla open-sourced parts of its charging infrastructure, not-so-humbly unveiling it as the North American Charging Standard (NACS). It’s finally taking off with a number of manufacturers signing on.

Companies launching “standards” based on their previously proprietary technology in opposition to an established alternative usually leads to standards proliferation. However, with recent announcements from Ford, GM, and Rivian that they would begin supporting NACS in their vehicles, it seems a new dominant standard is supplanting CCS (and the all-but-dead CHAdeMO) in North America.

As Tesla already has the most extensive charging network on the continent and has begun opening it up for other EVs, it makes sense that other marques would want to support NACS, if nothing else to satiate customer demand for a dead-simple charging experience. Dongles are annoying enough for plugging in an external monitor. Having to mess with one while handling high-power electrical connections is less than ideal, to say the least.

If you want to add NACS to your own EV project, the standard is here. We’ve discussed some of the different standards before as well as work toward wirelessly charging EVs (besides the inductive charger on the EV1). It certainly seems like the time to get in on the ground floor of an EV charging empire with an army of Charglas.

FPGA Breakout Board For DIP Package Shenanigans

June 21, 2023 by 22 Comments

FPGAs are supremely flexible and powerful devices. However, they usually come in QFP or BGA packages that are altogether difficult for hobbyists to play with. The DIP-FPGA breakout board aims to solve that problem by using a carrier PCB to put an advanced chip in a friendlier form factor.

The board itself fits a DIP-20 form factor when soldered up with regular-pitch pin headers. It features a  MachXO2-1200HC FPGA from Lattice Semiconductor. That’s the same chip as used on similar the TinyFPGA A2. With 18 GPIO, a DIP-20 layout is just about enough pins to take care of business. It’s intended specifically for use on breadboards or via regular IC sockets. There’s also a six-pin programming port laid out on the board that you can use with pogo pins or header connectors as you desire.

If you want to do some fancy signal stuff in an easy-to-prototype form factor, this could be the setup for you. If you want to buy one ready-made, they’re available on Tindie for the curious. In the meantime, consider whether this beefy FPGA Arduino concept could also propel your next project to greater heights.

DingoQuadruped Is A Cheap Canine-Like Robot

June 21, 2023 by 9 Comments

Robot humanoids are cool, but also a bit hard to make work as they only have two legs to stand on. Four-legged robots can be a bit more approachable. The Dingo Quadruped aims to be just such an open-source platform for teaching and experimentation purposes.

The robot is based on the Stanford Pupper, a robot platform we’ve discussed previously. It bears a design not dissimilar from the popular Spot robot from Boston Dynamics. Where Spot costs tens of thousands of dollars, though, Dingo is far cheaper, intended for cheap production by students and researchers for less than $1,500.

The robot weighs around 3 kg, and is approximately the size of a shoebox. Control over the robot is via a wireless game controller. Each leg uses three high-torque servo motors, which are elegantly placed to reduce the inertia of the leg itself. A Raspberry Pi runs the show, with an Arduino Nano also onboard for interfacing analog sensors or additional hardware. The chassis itself has a highly modular design, with a focus on making it easy to add additional hardware.

If you want to get started experimenting with quadruped robots, the Dingo might just be the perfect platform for you. Video after the break.

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3D Printed Machine Shows How Braiding Is Done

June 21, 2023 by 8 Comments

If there’s something more fascinating than watching cleverly engineered industrial machines do their work, we don’t know what it could be. And at the top of that list has to be the machines that do braiding. You’ve probably seen them, with spools of thread or wire dancing under and around each other in an endless ballet that somehow manages to weave a perfect braid. It’s kind of magical.

For those who haven’t seen such a thing, now’s your chance, with this twelve-spool braiding machine. The building methods that [Fraens] used — mainly 3D printing and laser-cut acrylic — make the workings on this machine plain, even to those of us who never learned to manually braid even three strands. It’s far easier to understand by watching the video below than by trying to describe it, but basically, each vertical supply spool runs along a continuous track around a central point by a series of six meshed gears, passing under each other as they progress around the carousel and forming the braid.

There are a ton of details that go into making this work. Chief among them is the thread tensioning mechanism, which is a lever arm and spring-loaded axle that lives at the very center of each spool. The gears that form the inside-outside tracks are quite clever too, as are the worm-gear-driven takeup reel and output tensioner. We also appreciated the gate used to load the spool carriers into the track.

We can recall a couple of braiding machines before, including this one made entirely from Lego Technics.

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Congratulations To Our Op-Amp Challenge Winners!

June 21, 2023 by 15 Comments

The real world is analog, and the op-amp is the indispensable building block of many analog circuits. We wanted to give you analog fanatics out there a chance to shine and to encourage our digital brothers and sisters to dip their toes in the murky waters where ones and zeroes define the ends of a spectrum rather than representing the only choice. Hence, we presented the Op Amp Challenge. And you did not disappoint!

We received 83 entries, and it was extraordinarily hard to pick the winners. But since we had three $150 DigiKey shopping sprees to give away, our six judges buckled down and picked their favorites. Whether or not you’ve got the Golden Rules of the ideal op-amp tattooed on your arm, you’ll enjoy looking through all of the projects here. But without further ado…

The Winners

[Craig]’s Op Art is an X-Y voltage generator to plug into an oscilloscope and make classic Lissajous and other spirograph-like images, and it’s all done in analog. Maybe it was his incredible documentation, the nice use of a classic three-op-amp tunable oscillator, or the pun hidden in the title. Whatever the case, it wowed our judges and picked up a deserved place in the top three.

Hearkening back to the pre-digital dinosaur days, [Rainer Glaschick]’s Flexible Analog Computer is a modular analog computer prototyping system on a breadboard backplane. Since you have to re-wire up an analog computer for your particular, it’s great that [Rainer] gave us a bunch of examples on his website as well, including a lunar lander and classic Lorenz attractor demos.

And there was no way that [Chris]’s interactive analog LED wave array wouldn’t place in the top three. It’s a huge 2D analog simulation that runs entirely on op-amps, sensing when your hand moves across any part of its surface and radiating waves out from there. You have to admire the massive scale here, and you simply must check out the video of it in action. Glorious!

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