Bending And Printing A Curved Camera Dolly Track

April 25, 2013 by Mike Szczys 9 Comments

How lucky is [Transistor Man] that he found the materials for the tracks of this curved camera dolly just lying around the shop? The three rails making up the system are quarter-inch diameter and he was able to bend them by hand with the help of a 55 gallon drum. But to hold them in place so that the camera dolly would run smoothly he had to find a way to precisely space the tracks.

The robot arm you see in the picture above is a 3D printer which ended up being the easiest solution to the problem. With a bit of trial and error he found a design that holds the tracks in place without interfering with the camera sled’s progress. From there he devised a mounting system which uses three camera tripods to hold the track. You can see a test video shot from the dolly track embedded after the jump. It’s the opposite of the bullet time rigs [Caleb’s] been working on lately.

We figure the spacers would work for any track shape, but if you’re going for a complicated route you need some type of pipe bender to help out.

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3D Printing Some Sweet Music

April 21, 2013 by Mike Szczys 29 Comments

3d-printer-music

If you don’t mind ending up with oddly shaped 3D printed parts you can get your printer to sing to you. The exhibit shown above is doing just that. The Lulzbot is being driven specifically to produce a certain frequency of sound with its stepper motors. The results of a few different songs are what’s hanging on the wall to the right. You can hear it printing Bizet’s Carmen in the clip after the break.

[Rickard Dahlstrand] hacked together a Python script capable of parsing a MIDI file and outputting a G-code equivalent that will produce the frequencies and durations necessary to hear the audio on a stepper motor. As we mentioned, he uses a Lulzbot but the script appears to include setting for Cupcake, Thingomatic, Shapercube, and Ultimaker. The parser script as well as the example G-code files for a library of classical music can be downloaded from his repository.

Now if you’re looking for some other crazy CNC music ideas you can’t beat this wineglass music hack.

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Living Night Light With Glowing Algae

April 18, 2013 by Caleb Kraft 79 Comments

I may sound like I’m being over enthusiastic in this video. I’m not. Everyone who has seen this thinks it is simply amazing.

My father, an ex navy man, has told me stories of glowing water since I was little. Being a person who was obsessed with all things that light up, this always stuck with me. I saw a headline one day that someone was making an algae-light. Sadly when I clicked on it, the algae was just there to create oxygen. It was a cool idea, but not what I was hoping for.

That slight disappointment drove me to create a night light using glowing algae. The process could be extremely simple.

1. Buy Algae.

2. set up light for algae (it needs a 12 hour light cycle and putting it in a window sill would kill it due to heat). It needs bulbs labelled 6500k or higher.

3. shake algae at night (it only lights up when agitated, and when it is on its “night” cycle).

I really wanted to add more to this project though, so I decided to put the algae in a klein bottle and build a custom base for it that would allow me to move a BB around inside the bottle using magnets. This would in turn, hopefully, agitate the algae and make it light up.

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3D Printing Sensor Mounts For The Oculus Rift

April 17, 2013 by Caleb Kraft 7 Comments

While browsing an oculus rift thread on reddit, I saw someone mention how nice it would be to have some actual mounts for external sensors on their Rift. The idea is that adding additional sensors or cameras will allow us to expand the capabilities of the rift. With something like the Razor Hydra, you can add quick positional tracking (the rift only tracks rotation, not position). With some webcams, you could theoretically do some stereoscopic augmented reality. Unfortunately, attaching all these things to the rift is a bit of a pain at the moment.

I had all the things right here in front of me to make this happen, so I did! I’ve quickly tossed together two accessories for the Rift.

1. a small bracket that feeds onto the velcro on the back. People will likely use this for “heavy” position sensors. They may be fairly light, but any additional weight on the front of the rift is unwanted.

2. A snap-on face plate that has a modular design. This wold be for mounting cameras on the front of the rift.

All of these files can be downloaded here.

Working 3D Printed Stepper Motor

April 13, 2013 by Mike Szczys 63 Comments

Stepper Small 1

Most 3D printers use stepper motors to control the movement of the extruder head. If you could actually print those motors it would be one more big step toward self-replicating hardware. Now obviously [Chris Hawkins’] working 3d printed stepper motor wasn’t built 100% through 3D printing, but the majority of the parts were. All that he had to add was the electronic driver pieces, magnets, wire, and a few nails.

The coils are made up of nails wrapped in magnet wire. The rotor is a 3D printed framework which accepts neodymium rare earth magnets. The axle is pointed which reduces the friction where it meets the cone-shaped support on either side of the frame. The IC on the upper right is a transistor array that facilitates switching the 20V driving the coils. The board on the lower right is a Digispark, which is an ATtiny85 breakout board that includes a USB edge connector for programming and a linear regulator which is how he gets away with feeding 20V as the source.

Don’t miss the demo video after the break where you can see the motor stepping 7.5 degrees at a time.

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Making PLA Stick To A 3D Printer Build Platform By Using Hairspray Or An Acetone ABS Slurry

April 6, 2013 by Mike Szczys 43 Comments

[Chris] has been having some real problems getting PLA to stick to the build platform of his Printrbot. This is of course not limited to this brand of printers, and affects all extruder-based hardware using the PLA as a source material. He came up with a couple of ways to fix the problem.

The first is something we’re quite familiar with. The image above shows [Chris] applying a thin layer of hairspray to the platform. This is a technique the we use with our own 3D printer. The sheets of paper are used as a mask to help keep the sticky stuff off of the threaded rod. For more info on the hairspray trick [Chris] recommends that you read this article.

The second technique uses a slurry made from saturating a bottle of acetone with ABS leftovers. In the clip after the break he shows off a glass jar of the solvent with scraps from past print jobs hanging out inside. After a couple of days like that it’s ready to use. He takes a paper towel, wets it with the solution, and wipes on a very small amount. He does mention that this will eventually eat through the Kapton tape so apply it rarely and sparingly.

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H-bot Style 3D Printer Moves Bed For Z-axis

April 5, 2013 by Mike Szczys 30 Comments

Check out this 3D printer (translated) which [Arkadiusz Śpiewak] has been working on. When sending in the tip about his project he made the important distinction that it isn’t finished, but he has reached that critical threshold where he has printed items with it.

He decided to go with a design that is sometimes referred to as an H-bot. If you’re completely unfamiliar with it, you may find this H-bot design article helpful. The gist of it is that this technique makes it so that the motors used to move the extruder along the X and Y axes are themselves stationary. One large timing (toothed) belt makes a circuit around the top of this cube in the shape of the letter H. This is a bit easier to see in [Arkadiusz’s] rendered image found after the jump along with video of an early print test.

The Z axis uses two motors mounted along the bottom of the cube. These raise and lower the bead, instead of moving the extruder itself. All-in the printer should have a maximum object size of 30x30x30 centimeters. It’s being driven by a Smoothieboard, which was mentioned quite a bit when we were discussing using the RA driver board with a 3D printer.

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