Help Us Decide If This Huge Reprap Array Is The Largest Fleet To Date

August 23, 2012 by Mike Nathan 27 Comments

30-repraps

Take a minute to think about what your dream job might be.

Done imagining you are a ridiculously wealthy bachelor? Good.

Back here in the real world, [Caleb Cover] has come into what might be one of the coolest hacking-related jobs we’ve seen in awhile. He recently snagged a gig working for Aleph Objects as the fleet master for a large array of 3D printers. His duties include the care and feeding of 30 MiniMax-style repraps, a job description we sure wouldn’t mind having.

Aside from merely gloating about his newfound employment, [Caleb] wrote in asking if we knew of a reprap setup larger than the one he is responsible for. We couldn’t come up with one, but perhaps you can.

Right now, [Caleb] says that he’s working on seeing how well the machines can produce parts to replicate themselves, which will certainly make this the largest collective set of production 3D printers sooner or later.

While you hunt down other large reprap setups at your monotonous desk job, check out the video below to hear the symphony of 3D printing that greets [Caleb] at the door each day.

Think you might have seen a 3D printing setup more massive than this one? ~~Pics~~ Vids or it didn’t happen. Seriously, we want to see em!

Continue reading “Help Us Decide If This Huge Reprap Array Is The Largest Fleet To Date” →

Turning [M. C. Escher] Prints Into Real Objects

August 17, 2012 by Brian Benchoff 4 Comments

September is coming, and soon college freshmen the world over will be decorating their dorm room walls with Dark Side of the Moon posters and [M.C. Escher] prints. Anyone can go out and simply buy a prism, but what if you wanted a real-life version of objects and buildings from [Escher]’s universe? Professor [Gershon Elber] at the Technion at the Israel Institute of Technology decided to turn [Escher]’s prints into reality.

First beginning with simple shapes such as a Penrose Triangle and a Necker Cube, [Elber] decided to branch out into much more impossible shapes such as [Escher]’s Waterfall, Belvedere, and Relativity. These buildings are extremely hard to visualize in any traditional computer design program, so [Elber] wrote a plugin for his IRIT computer modeling program to design the buildings before committing them to a 3D printer.

In the video after the break, you can see a few rotating views of the resulting [Escher] buildings. Of course they only work from exactly one point of view – and even then, only with one eye closed – but it’s amazing to see these famous architectural studies brought into the real world.

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Toorcamp: Type A Machines

August 16, 2012 by Eric Evenchick 6 Comments

Type A Machines designs and builds 3D printers in San Francisco. [Miloh], one of the founders, brought two of their flagship Series 1 printers to Toorcamp. He printed out a variety of models including water tight cups and quadcopter arms.

The RepRap Arduino MEGA Pololu Shield (RAMPS) is used to drive the stepper motors for each axis, as well as the extruder. This is attached to an Arduino MEGA running the Marlin RepRap firmware. Type A Machines ships the printer with Polylactic Acid (PLA) filament, which is biodegradable.

On software side, you start with a 3D model in STL format. This can be exported from 3D software such as Google SketchUp or Autodesk 123D. You then need a slicer to generate G-code and machine control software to command the printer. [Miloh] used Slic3r and Repetier for his workflow, but he also pointed out a good summary of 3D printer workflows.

The Series 1 was launched at the Bay Area Maker Faire this past May. It has a print volume of 1200 mL, which is the largest print volume of any desktop printer around. The Series 1 brings another option into the low-cost 3D printer market.

3D Printed Exoskeleton Helps This Little Girl Develop More Normal Body Function

August 12, 2012 by Mike Szczys 29 Comments

This 2-year-old girl has a condition called arthrogryposis which causes her not to be able to move her arms. But with a little help, her muscles can be strengthened to achieve more normal use of her limbs. This is not the first time that an exoskeleton has been used, but the advent of 3D printed parts makes the skeleton work much better.

Previous exoskeletons were made of metal and were quite heavy. When you’re talking about a 25 pound child every extra ounce counts. Moving to plastic parts lightened the load. Now the structure can be mounted on her torso, using rubber bands to aid her movement until her muscles are strong enough to do it on their own.

Of course to [Emma] this isn’t an exoskeleton. It’s her set of magic arms.

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TangiBot And The Perils Of Open Source Hardware

August 10, 2012 by Brian Benchoff 125 Comments

I’ve commented before on the terrible inefficiency and artificially high expense of the current crop of 3D printers. It simply doesn’t make sense to produce the plastic parts of 3D printer kits on a printer farm when there are literally thousands of Chinese injection molding companies that will make those parts cheaper. It looks like [Matt Strong] heeded my call and now has a Makerbot Replicator clone up on Kickstarter that costs $700 less than the official version. We assume the Makerbot lawyers are having a busy morning.

From the info on the Kickstarter page, [Matt] is used parts from his Makerbot Replicator to design a one-to-one copy. Every part and component on [Matt]’s TangiBot is 100% compatible – and seemingly 100% identical – with the Makerbot Replicator. Like the Replicator, [Matt] is offering a dual extruder version that allows you to print in two colors.

At the bottom of the Kickstarter page, under a section titled, “How is 3DTangible able to make a Replicator Clone?,” you’ll see [Matt]’s reasoning for cloning the MakerBot replicator. He says everything is open source, and, “MakerBot used other open source designs when designing and producing their 3D Printers.” We’ll agree that MakerBot used existing extruder designs (and improved upon them), but MakerBot was not this blatant in borrowing from the RepRap project.

For want of editorializing, I’ve complained about the stupid inefficiency of manufacturing 3D printers with 3D printers before. It was only a matter of time before someone realized current manufacturing techniques can be used to make 3D printers cheaper. [Matt] – dude – you were supposed to clone a RepRap. Makerbot has done some really incredible things for the community such as building Thingiverse and generally being an awesome cheerleader for the 3D printing community. Taking the flagship Makerbot printer and making it cheaper will not make [Matt] any friends on the Internet, but at least the laws of economics are coming to the world of 3D printers.

Thanks [Brad] for sending this in.

Pwdr, The Open Source Powder Printer

August 8, 2012 by Brian Benchoff 26 Comments

Meet pwdr, the open source 3D printer that is a complete departure from the RepRaps and Makerbots we’ve come to love.

Instead of squirting plastic onto a build surface, pwdr operates just like the very, very expensive powder printers used in industrial settings. Pwdr uses gypsum, ceramics, and concrete for its raw stock and binds these powder granules together with water deposited from an inkjet cartridge.

Inside pwdr there are two bins, one for storing the raw material and another for building the part. The part to be printed is built one layer at a time, just like your regular desktop printer. After each layer is finished, a counter-rotating drum scrapes the raw material over the build area and another layer is printed.

There are a lot of advantages to pwdr versus the melted plastic method of printing used in the Makerbot; because each build is self-supporting, it’s possible to print objects that just couldn’t be made with an extruder-based printer. Pwdr also supports laser sintering, meaning it’s possible for pwdr to make objects out of ABS, Nylon, and even metal.

Right now, pwdr is still in the very early stages of development, but you can build your own powder printer from the files up on Thingiverse. Check out the video of pwdr printing after the break.

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ReactionWare 3D Printed Medicine

August 5, 2012 by Richard Steele 33 Comments

The University of Glasgow has released a Chemistry research paper covering the applicational process of printing pharmaceutical compounds.

Yes thats correct actually printing medication. Using various feedstock of chemicals they see a future where manufacturing your medication from home will be possible. Using standard 3D printing technology it is possible to assemble pre-filled “vessels” in such a way that the required chemical reactions take place to produce the required medication. This will be like having a minature medication manufacturing facility in your home. The possible implications of this could be far reaching.

There would need to be a locked down software etc or certain chemcials restrictions to prevent the misuse of this technology. Prof [Lee Cronin], who came up with the paper’s principal has called this process “reactionware”

Professor [Cronin] found, using this fabrication process, that even the most complicated of vessels could be built relatively quickly in just a few hours.

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