cnc hacks

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CupCake CNC Kit

March 16, 2009 by 29 Comments

cupcake

The CupCake CNC Kit is the flagship product of MakerBot industries, a joint venture between [Bre Pettis] and [Zach Hoeken]. At $750, it comes with all the motors, belts, body pieces, bearings, belts, and other pieces to assemble it. You could be printing your own 3d objects in a matter of hours with this. 3D printers with only slightly larger capacities can run thousands of dollars. The only advantage to some of the commercial products might be resolution. They don’t give much as far as technical data as the unit isn’t available yet. They should start Shipping before April 15th, so they can’t be far off. This could possibly be a competitor for the RepRap. Since RepRap doesn’t offer a complete kit, we’ll have to speculate. We’ve seen estimates from $500 to $1000 to build one.

[via adafruit industries blog]

Generating G-code With Common Lisp

February 1, 2009 by 10 Comments

gcode

Ruin & Wesen are a two person shop creating specialized music gear. As part of their recent MIDI Command development, they got into case manufacturing. They purchased a mini CNC mill to cut the aluminum cases. Unhappy with the software options provide [Wesen] decided to write his own G-code generator. G-code is part of the numerical control used to command CNC machines. He implemented his interpreter using the language he’s most familiar with: Common Lisp (not surprising if you notice the website’s backend). The post covers the design philosophy used and some of the problems that came up. We look forward to future releases since the interpreter can generate milling code using processing.org sketches and cut PCBs directly from Eagle.

You may remember Ruin & Wesen from when they shared their Eagle layout videos.

[Thanks fbz]

Electric Spinning Wheel

January 16, 2009 by 16 Comments

spinningwheel

[glacialwanderer], who you may remember from his CNC machine build, recently completed an electric spinning wheel. Spinning wheels are used by knitters to turn raw sheep’s wool into yarn. He went through several iterations before arriving at a good design. Besides the motor, there are two major components to the spinning wheel: the flyer and the bobbin. A Scotch tension brake is used to slow the rotation of the bobbin in relation to the flyer. This causes the wool to twist as it’s pulled on.

He initially tried to just use a dimmer switch with an AC motor. That quickly burnt up. The next version used a sewing machine motor since they’re designed with a variable speed control. Unfortunately, it didn’t have enough torque at low speeds. The final design used a DC motor with a SyRen motor controller. It offered plenty of power and at ~$150 it’s still less than the cheapest commercial models on eBay. You can see a video of it and the spinning process embedded below.

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Machining Custom Robot Parts

December 18, 2008 by 14 Comments

cncrobotparts

Robot Magazine has a great article about how to machine custom robot parts. In this article [Matt Bauer] shows the basics of making custom robot parts and skeletal brackets for his humanoid robot creations using a CNC mini-mill. He uses a custom jig overlay designed to make cutting thin sheet stock much easier and to protect his equipment. This template concept creates a platform for many other custom parts going forward. [Matt] includes the .nc g-code files as well as a “how-to” PDF  in a ZIP file.

CNC Engraver Upgrades

November 21, 2008 by 3 Comments

cnc

We’ve been following [glaciawanderer]’s CNC build for quite some time and he’s recently added a few upgrades to make for an even more interesting machine. He’s been trying out new bearing blocks, anti-backlash nuts, and z-axis plates hoping to get some improvements. In the case of the bearing blocks, he went back to the older style because of the added safety and smoother movement. The final addition he made was a dust collection system. It’s just a couple support hoops and duct tape, but it should keep dust out of the threads and rails.

Six Legged Crawler

November 1, 2008 by 6 Comments

This hexapod was sent to us on the tipline from [Jamie]. If you want to take the six-legged robot a bit farther than our earlier posts, here and here, this is the hexapod for you. The structural pieces were modeled, and cut out of 3mm thick plywood using CNC. He used TO-220 transistor nylon isolation mounts for the bearings, and bolts and locknuts at each joints. The main body houses eight servos, six for the legs and two for a camera head pan and tilt. There are another six servos, one for each leg, to lift the feet. The whole thing is controlled by an Atmel AT90S8515 clocked at 8 Mhz. The code was compiled using WinAVR free GCC GNU-C. He uses a PlayStation controller to help debug the walk cycles, and change parameters as needed. Watch a video after the jump.
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