An exploded diagram of the spot welder. Shown are the capacitor bank, trigger, 12 V relay, DC power input, power out, step up converter, voltmeter, industrial SCR module, and capacitor bank.

Hackaday Prize 2022: A Not-So-Smart Spot Welder

DIY spot welders often use high-powered components that can be a bit frightening, given the potential for dangerous malfunctions. [Wojciech “Adalbert” J.] designed his capacitive discharge spot welder to be safe, easy to build, and forego the microcontroller.

Many projects work great with just a single Li-ion cell, but when you need more power, you’ve got to start connecting more cells together into a battery. [Wojciech]’s spot welder is designed to be just powerful enough to weld nickel tabs onto a cell without any overkill. The capacitor bank uses nineteen Nichicon UBY 7500uF/35V capacitors, all wired in parallel using solder wick saturated with solder. They sit atop on a perfboard with metallicized holes to carry the high current.

[Wojciech] has detailed every step of building the welder, including changes to the off-the-shelf relay board and adding a potentiometer to the step-up converter board. The level of detail makes this seem like a good starting place if you’re hoping to hop into the world of DIY spot welders. Safe is always a relative term when dealing with high powered devices, so be careful if you do attempt this build!

DIY spot welders have graced these digital pages many times, including this one built with safety in mind, and this other one that was decidedly not.

2022 Cyberdeck Contest: A Wrist-Worn Deck With A Hybrid Interface

You’d think that now that the 2022 Cyberdeck Contest is wrapped up, we’d stop writing about it. Sorry, but no — there were so many great entries that we just can’t help but keep focusing on them. And this wearable hybrid interface cyberdeck has a look we love so much that we can’t resist spotlighting it.

We wouldn’t go so far as to call the “hgDeck” a PipBoy, but [Igor Brkić]’s wrist-worn deck certainly bears some similarity with to the Fallout-famous terminal. In fact, the design for this one is based on his earlier hgTerm Raspberry Pi mini-laptop, which honestly would have made a great entry all by itself. But while the two version shares some similarities, the hgDeck puts a serious twist on the form factor. In the stowed configuration, the Pi Zero W puts the main display, a 3.5″ Waveshare TFT, to work using the resistive touchscreen interface. But with the flick of a finger, a motor flips the monitor up on a set of pantograph linkages, which exposes a compact Bluetooth keyboard. Another touch stows the screen and returns you to touchscreen-only operation.

There were a fair number of wrist-worn decks in the contest’s final results, and while this one didn’t win, [Igor]’s build has got to be one of the cooler designs we’ve seen, one that almost seems practical in the real world.

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2022 Cyberdeck Contest: Picking The Best Of The Best

Given how many incredible builds we’ve covered over the last couple of years, we knew that an official Cyberdeck Contest would certainly receive some impressive entries. But never in our wildest dreams could we have predicted that more than 100 decks would end up crossing the finish line, or that of them, the vast majority would be never-before-seen designs. In fact, the response to this contest was so overwhelming that the judging process took far longer than we originally anticipated.

Ultimately, we decided that there were simply too many phenomenal builds entered into the contest to award $150 Digikey spending sprees to just three of them. So as an added bonus, we’ve rustled up some $50 Tindie gift certificates that will go to the four special category honorable mentions.

With that, let’s take a look at the cyberdecks that took top honors as decided by our panel of judges.

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An acrylic map of the state of Lagos. Each region is lit a different color by LEDs shining on the acrylic panels. The colors coorespond to the air quality index key which is lit in cooresponding colors to the value.

Hackaday Prize 2022: This Interactive Air Quality Map Makes The Invisible Visible

Air quality can have a big impact on your health, but it isn’t always something you can see. [Ahmed Oyenuga] wanted to make air quality something more tangible and developed an Interactive Air Quality Map.

Using addressable LEDs and acrylic panels, [Oyenuga]’s map lights up different regions of his state (Lagos) with colors that correspond to qualitative values of the air quality readings. The color key on the edge of the map becomes a readout when you touch a specific region of the map.

Most of the map’s functionality is handled by an Arduino WiFi 1010, but the capacitive touch is running on a custom board [Oyenuga] designed with an ATSAMD21J17. [Oyenuga] is getting air quality data via a DesignSpark Environmental Sensor Development Kit (ESDK) and then uses reverse geocoding to take the GPS data and turn it into a location the map will understand.

If you’re interested in different options for monitoring air quality that could feed into a map like this, why don’t you check out this LoRa Air Quality Monitor or even a Mobile Air Quality Monitor.

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Custom Macro Pad Helps Deliver Winning Formulas

For those of us with science and engineering backgrounds, opening the character map or memorizing the Unicode shortcuts for various symbols is a tedious but familiar part of writing reports or presentations. [Magne Lauritzen] thought there had to be a better way and developed the Mathboard.

With more than 80 “of the most commonly used mathematical operators” and the entire Greek alphabet, the Mathboard could prove very useful to a wide number of disciplines. Hardware-wise, the Mathboard is a 4×4 macro pad, but the special sauce is in the key set implementation firmware. While the most straightforward approach would be to pick 16 or 32 symbols for the board, [Magne] felt that didn’t do the wide range of Unicode symbols justice. By implementing a system of columns and layers, he was able to get 6+ symbols per key, giving a much greater breadth of symbols than just 16 keys and a shift layer. The symbols with a dot next to them unlock variants of that symbol by double or triple-tapping the key. For instance, a lower or capital case of a Greek letter.

The Mathboard currently works in Microsoft Office’s equation editor and as a plain-text Unicode board. [Magne] is currently working on LaTeX support and hopes to add Open Office support in the future. This device was an honorable mention in our Odd Inputs and Peculiar Peripherals Contest. If you’d like to see another interesting math-themed board, check out the one on the MCM/70 from 1974.

2022 Hackaday Prize: Congratulations To The Winners Of The Climate-Resilient Communities Challenge

Holy humanitarian hacking, Batman! We asked you to come up with your best climate-forward ideas, and you knocked it out of the ionosphere! Once again, the judges had a hard time narrowing down the field to just ten winners, but they ultimately pulled it off — and here are the prize-winning projects without much further ado.

In the Climate-Resilient Challenge, we asked you to design devices that help build communities’ resilience to severe weather and the increasing frequency of natural disasters due to climate change, and/or devices that collect environmental data that serves as hard evidence in the fight for changes in local infrastructure. While several people focused on air quality, which is something we tend to think of as a human need, plenty others thought of the flora and fauna with which we share this planet.

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2022 Cyberdeck Contest: RPG Character Tracker

While it would be a mistake to think there are any firm rules for what constitutes a cyberdeck, we can at least identify some common traits that would seem to give us a baseline description. For example, most deck builds we’ve seen have been fully-functional Linux computers, more often than not powered by some Raspberry Pi variant. But that doesn’t mean there isn’t room in the community for less computational powerful decks, or builds that are so bespoke that they can only perform a few selected tasks.

As a perfect example, take a look at the RPG Character Tracker from [Melissa Matos]. You won’t find a Raspberry Pi here, nor a full operating system. Instead, we’ve got a M5Stack Core2 and an I2C CardKB Mini Keyboard wrapped up in a foldable frame made from Erector Set pieces. Add in a little LED lighting for that cyberpunk feel, and the stage is set.

So what does this diminutive build do? Well, apparently nothing right now. [Melissa] just got the hardware together and has only recently started aligning all the 1s and 0s to do her bidding. But what it’s supposed to do is clear enough: it’s intended to be an electronic companion to complex RPG tabletop games to help with things such as character creation. Sounds like it will also have a “roll dice” mode that will save you the trouble of having to crawl under the table when one of your D20s goes rogue.

While such a device could be useful for many different games, it should come as no surprise to hear that [Melissa] is currently targeting the cyberpunk Shadowrun.

Although we were particularly taken with the online tool that let you generate 3D printed organizers for all your tabletop gaming needs, we’d definitely rather have digital companions like this which would make those plastic baggies full of parts obsolete.