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The Pros And Cons Of Hydrofoils

October 17, 2023 by 24 Comments

Hydrofoils have fascinated naval architects and marine designers for years. Fitted with underwater wings, these designs traverse the waters at great speed with a minimum of drag. As with many innovative technologies, though, the use of hydrofoils is riddled with challenges that often offset the vast benefits they offer.

While hydrofoils promise a better marine transportation experience, their adoption hasn’t been smooth sailing. In this article, we’ll dive deep into the potential and pitfalls of hydrofoil designs, and look at the unique niches this technology serves today.

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USB-C For Hackers: Build Your Own PSU

October 12, 2023 by 43 Comments

What if you wanted to build your own USB-C PSU? Good news – it’s easy enough! If you ever wanted to retrofit a decent DC PSU of yours to the USB-C standard, say, you got a Lenovo/HP/Dell 19V-20V charger brick and you’ve ever wished it were USB-C, today is the day when we do exactly that. To be fair, we will cheat a bit – but only a tiny bit, we won’t be deviating too much from the specification! And, to begin with, I’ll show you some exceptionally easy ways that you can turn your DC PSU into a USB-C compatible one, with a simple module or a few.

Turning a 20 V PSU into a USB-C PSU feels natural if you want to charge a laptop – those tend to request 20 V from a USB-C PSU anyway, so what’s the big deal? However, you can’t just put 20 V onto a USB-C connector – you have to add a fair bit of extra logic to make your newly christened USB-C PSU safe to use with 5 V devices, and this logic also requires you go through a few extra steps before 20 V appears on VBUS. Any USB-C PSU has to output 5 V first and foremost whenever a device is connected, up until a higher voltage is negotiated digitally, and the PSU may only switch to a higher voltage output when it’s requested to do so.

Now, for that, a PSU offers a list of profiles, and we looked into those profiles in the Replying PD article – each profile is four bytes that contain information about the profile voltage, maximum current that the device may draw at that voltage, and a few other details. For a PSU to be USB-C compliant, the USB-C specification says that, in addition to 5 V, you may also offer 9 V, 15 V, and 20 V.

Also, the specification says that if a PSU supports certain in-spec voltage like 15 V, it’s also required by the spec to offer all of the spec-defined voltages below the maximum one – for 15 V, that also requires supporting 9 V. Both of these are UX requirements, as opposed to technical requirements – it’s easier for device and PSU manufacturers to work with a small set of pre-defined voltages that majority of the chargers will support, but in reality, you can actually offer any voltage you want in the PSU advertisement; at worst, a device is going to refuse and contend with slowly charging from the 5 V output that you’re required to produce.

I’d like to walk you through how off-the-shelf USB-C PSUs work, all of the options you can use to to create one, and then, let’s build our own USB-C PSU from scratch! Continue reading “USB-C For Hackers: Build Your Own PSU” →

You’ve Got Mail: It All Depends On ZIP Code

October 12, 2023 by 26 Comments

Previously on You’ve Got Mail, we looked at a few services that were designed to speed up the mail at various points along the way. But these improvements were all taking place on the USPS’ side of the the fence. Was there anything the customer could be doing to help out?

A post card from my collection.

As it turns out, yes. And it was almost too late. Whereas you could once address a letter or postcard simply to “Fred Minke, Somerset, Wis.” and it would reach him, the volume of mail was getting completely out of hand with the rise of computers, automated billing, and advertising. Something was needed to improve routing and speed up delivery.

We all know enough about ZIP codes to use them, but where did they come from? How many types are out there? What do they even mean? Let’s find out.

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Chip Shortage Engineering: Misusing DIP Packages

October 3, 2023 by 57 Comments

After years of seeing people showing off and trading their badge Simple Add-Ons (SAOs) at Supercon, this year I finally decided to make one myself. Now for a first attempt, it would have been enough to come up with some cool PCB art and stick a few LEDs on it. But naturally I started with a concept that was far more ambitious than necessary, and before long, had convinced myself that the only way to do the thing justice was to have an onboard microcontroller.

My first thought was to go with the venerable ATtiny85, and since I already had a considerable stock of the classic eight-pin DIP MCUs on hand, that’s what I started prototyping with. After I had something working on the breadboard, the plan was to switch over to the SOIC-8 version of the chip which would be far more appropriate for something as small as an SAO.

Unfortunately, that’s where things got tricky. I quickly found that none of the major players actually had the SMD version of the chip in stock. Both DigiKey and Mouser said they didn’t expect to get more in until early 2024, and while Arrow briefly showed around 3,000 on hand, they were all gone by the time I checked back. But that was only half the problem — even if they had them, $1.50 a piece seems a hell of a lot of money for an 8-bit MCU with 8K of flash in 2023.

The whole thing was made all the more frustrating by the pile of DIP8 ATtiny85s sitting on the bench, mocking me. Under normal circumstances, using them in an SAO wouldn’t really be a problem, but eight hand-soldered leads popping through the front artwork would screw up the look I had in mind.

While brooding over the situation my eyes happened to fall on one of the chips I had been fiddling with, it’s legs badly bent from repeated trips through the programmer. Suddenly it occurred to me that maybe there was a way to use the parts I already had…

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Do Bounties Hurt FOSS?

September 27, 2023 by 17 Comments

As with many things in life, motivation is everything. This also applies to the development of software, which is a field that has become immensely important over the past decades. Within a commercial context, the motivation  to write software is primarily financial, in that a company’s products are developed by individuals who are being financially compensated for their time. This is often different with Free and Open Source Software (FOSS) projects, where the motivation to develop the software is in many cases derived more out of passion and sometimes a wildly successful hobby rather than any financial incentives.

Yet what if financial incentives are added by those who have a vested interest in seeing certain features added or changed in a FOSS project? While with a commercial project it’s clear (or should be) that the paying customers are the ones whose needs are to be met, with a volunteer-based FOSS project the addition of financial incentives make for a much more fuzzy system. This is where FOSS projects like the Zig programming language have put down their foot, calling FOSS bounties ‘damaging’.

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Inverse Vaccines Could Help Treat Autoimmune Conditions

September 25, 2023 by 78 Comments

Autoimmune diseases occur when the immune system starts attacking the body’s own cells. They can cause a wide range of deleterious symptoms that greatly reduce a patient’s quality of life. Treatments often involve globally suppressing the immune system, which can lead to a host of undesirable side effects.

However, researchers at the University of Chicago might have found a workaround by tapping into the body’s own control mechanisms. It may be possible to hack the immune system and change its targeting without disabling it entirely. The new technique of creating “inverse vaccines” could revolutionize the treatment of autoimmune conditions.

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Books You Should Read: David Macaulay’s Architecture Series

September 21, 2023 by 31 Comments

For a lot of us, there’s a bright line separating the books we enjoyed as children from the “real” books of our more mature years. We all eventually age out of the thin, brightly illustrated picture books we enjoyed in our youth, replacing them with thicker, wordier volumes with fewer and fewer illustrations, until they become so dense with information that footnotes and appendices are needed to convey all the information, and a well-written index is a vital necessity to make use of any of it.

Such books seem like a lot less fun than kids’ books, and they probably are, but most of us adjust to the change and accept the fact that the children’s section of the library doesn’t hold much that’ll interest us anymore. But not all the books that get a “JUV” label on their spines are created equal. Some are far more than picture books, even if the pictures are the main attraction. The books of British-born American author David Macaulay come to mind, particularly the books comprising his Architecture Series.

Macaulay’s books were enormously influential in developing my engineering sensibilities, and are still a pleasure to thumb through these many years later. I still learn something about the history of construction and engineering when I pull one of these books off the shelf, which makes them Books You Should Read.

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