The First Fitbit: Engineering And Industrial Design Lessons

August 9, 2024 by Maya Posch 7 Comments

It could happen to anyone of us: suddenly you got this inkling of an idea for a product that you think might just be pretty useful or even cool. Some of us then go on to develop a prototype and manage to get enough seed funding to begin the long and arduous journey to turn a sloppy prototype into a sleek, mass-produced product. This is basically the story of how the Fitbit came to be, with a pretty in-depth article by [Tekla S. Perry] in IEEE Spectrum covering the development process and the countless lessons learned along the way.

Of note was that this idea for an accelerometer-based activity tracker was not new in 2006, as a range of products already existed, from 1960s mechanical pedometers to 1990s medical sensors and the shoe-based Nike+ step tracker that used Apple’s iPod with a receiver. Where this idea for the Fitbit was new was that it’d target a wide audience with a small, convenient (and affordable) device. That also set them up for a major nightmare as the two inventors were plunged into the wonderfully terrifying world of industrial design and hardware development.

One thing that helped a lot was outsourcing what they could to skilled people and having solid seed funding. This left just many hardware decisions to make it as small as possible, as well as waterproof and low-power. The use of the ANT protocol instead of Bluetooth saved a lot of battery, but meant a base station was needed to connect to a PC. Making things waterproof required ultrasonic welding, but lack of antenna testing meant that a closed case had a massively reduced signal strength until a foam shim added some space. The external reset pin on the Fitbit for the base station had a low voltage on it all the time, which led to corrosion issues, and so on.

While much of this was standard development and testing fun, the real challenge was in interpreting the data from the accelerometer. After all, what does a footstep look like to an accelerometer, and when is it just a pothole while travelling by car? Developing a good algorithm here took gathering a lot of real-world data using prototype hardware, which needed tweaking when later Fitbits moved from being clipped-on to being worn on the wrist. These days Fitbit is hardly the only game in town for fitness trackers, but you can definitely blame them for laying much of the groundwork for the countless options today.

The First Real Sputnik

August 7, 2024 by Al Williams 17 Comments

Americans certainly remember Sputnik. At a time when the world was larger and scarier, the Soviets had a metal basketball flying over the United States and the rest of the world. It made people nervous, but it was also a tremendous scientific achievement. However, it wasn’t the plan to use it as the first orbiter, as [Scott Manley] explains in a recent video that you can see below.

The original design would become Sputnik 3, which, as [Scott] puts it, was the first Soviet satellite that “didn’t suck.” The first one was essentially a stunt, and the second one had an animal payload and thermal problems that killed the canine occupant, [Laika].

Continue reading “The First Real Sputnik” →

I2C For Hackers: The Basics

August 7, 2024 by Arya Voronova 51 Comments

You only really need two data wires to transfer a ton of data. Standards like UART, USB2, I2C, SPI, PS/2, CAN, RS232, SWD (an interface to program MCUs), RS485, DMX, and many others, all are a testament to that. In particular, I2C is such a powerful standard, it’s nigh omnipresent – if you were to somehow develop an allergy to I2C, you would die.

Chances are, whatever device you’re using right now, there’s multiple I2C buses actively involved in you reading this article. Your phone’s touchscreen is likely to use I2C, so is your laptop touchpad, most display standards use I2C, and power management chips are connected over I2C more often than not, so you’re covered even if you’re reading this on a Raspberry Pi! Basically everything “smart” has an I2C port, and if it doesn’t, you can likely imitate it with just two GPIOs.

If you’re building a cool board with a MCU, you should likely plan for having an I2C interface exposed. With it, you can add an LCD screen with a respectable resolution or a LED matrix, or a GPS module, a full-sized keyboard or a touchpad, a gesture sensor, or a 9 degree of freedom IMU – Inertial Measurement Unit, like a accelerometer+compass+gyroscope combination. A small I2C chip can help you get more GPIOs for your MCU or CPU, or a multi-channel motor driver, or a thermal camera, or a heap of flash memory; if you’re adding some sort of cool chip onto your board, it likely has an I2C interface to let you fine-tune its fancy bits.

As usual, you might have heard of I2C, and we sure keep talking about it on Hackaday! There’s a good few long-form articles about it too, both general summaries and cool tech highlights; this article is here to fill into some gaps and make implicit knowledge explicit, making sure you’re not missing out on everything that I2C offers and requires you to know!

Continue reading “I2C For Hackers: The Basics” →

Hack On Self: Sense Of Time

August 6, 2024 by Arya Voronova 49 Comments

Every now and then, a commercial product aims to help you in your life journey, in a novel way, making your life better through its presence. Over the years, I’ve been disappointed by such products far more often than I have been reassured, seeing each one of them rendered unimaginative and purposeless sometimes even despite the creator’s best intentions. The pressures of a commercial market will choke you out without remorse, metal fingers firmly placed on your neck, tightening with every move that doesn’t promise profit, and letting money cloud your project’s vision. I believe that real answers can only come from within hacker communities, and as we explore, you might come to see it the same way.

This is the tip of the iceberg of a decade-long project that I hope to demonstrate in a year or two. I’d like to start talking about that project now, since it’s pretty extensive; the overall goal is about using computers to help with human condition, on a personal level. There’s a lot of talk about computers integrating into our lives – even more if you dare consult old sci-fi, much of my inspiration.

Tackling a gigantic problem often means cutting it down into smaller chunks, though, so here’s a small sub-problem I’ve been working on, for years now, on and off: Can you use computers to modify your sense of time?

Continue reading “Hack On Self: Sense Of Time” →

Radio Apocalypse: HFGCS, The Backup Plan For Doomsday

August 5, 2024 by Dan Maloney 16 Comments

To the extent that you have an opinion on something like high-frequency (HF) radio, you probably associate it with amateur radio operators, hunched over their gear late at night as they try to make contact with a random stranger across the globe to talk about the fact that they’re both doing the same thing at the same time. In a world where you can reach out to almost anyone else in an instant using flashy apps on the Internet, HF radio’s reputation as somewhat old and fuddy is well-earned.

Like the general population, modern militaries have largely switched to digital networks and satellite links, using them to coordinate and command their strategic forces on a global level. But while military nets are designed to be resilient to attack, there’s only so much damage they can absorb before becoming degraded to the point of uselessness. A backup plan makes good military sense, and the properties of radio waves between 3 MHz and 30 MHz, especially the ability to bounce off the ionosphere, make HF radio a perfect fit.

The United States Strategic Forces Command, essentially the people who “push the button” that starts a Very Bad Day™, built their backup plan around the unique properties of HF radio. Its current incarnation is called the High-Frequency Global Communications System, or HFGCS. As the hams like to say, “When all else fails, there’s radio,” and HFGCS takes advantage of that to make sure the end of the world can be conducted in an orderly fashion.

Continue reading “Radio Apocalypse: HFGCS, The Backup Plan For Doomsday” →

Polaroid In An Instant

July 31, 2024 by Al Williams 23 Comments

Edwin Land, were he alive, would hate this post. He wanted to be known for this scientific work and not for his personal life. In fact, upon his death, he ordered the destruction of all his personal papers. However, Land was, by our definition, a hacker, and while you probably correctly associate him with the Polaroid camera, that turns out to be only part of the story.

It was obvious that Land was intelligent and inquisitive from an early age. At six, he blew all the fuses in the house. He was known for taking apart clocks and appliances. When his father forbade him from tearing apart a phonograph, he reportedly replied that nothing would deter him from conducting an experiment. We imagine many Hackaday readers have similar childhood stories.

Optics

He was interested in optics, and at around age 13, he became interested in using polarized light to reduce headlight glare. The problem was that one of the best polarizing crystals known — herapathite — was difficult to create in a large size. Herapathite is a crystalline form of iodoquinine sulfate studied in the 1800s by William Herapath, who was unable to grow large sizes of the crystal. Interestingly, one of Herapath’s students noticed the crystals formed when adding iodine to urine from dogs that were given quinine.

Land spent a year at Harvard studying physics, but he left and moved to New York. He continued trying to develop a way to make large, practical, light-polarizing crystals. At night, he would sneak into labs at Columbia University to conduct experiments.

Continue reading “Polaroid In An Instant” →

Undersea Cable Repair

July 30, 2024 by Dan Maloney 6 Comments

The bottom of the sea is a mysterious and inaccessible place, and anything unfortunate enough to slip beneath the waves and into the briny depths might as well be on the Moon. But the bottom of the sea really isn’t all that far away. The average depth of the ocean is only about 3,600 meters, and even at its deepest, the bottom is only about 10 kilometers away, a distance almost anyone could walk in a couple of hours.

Of course, the problem is that the walk would be straight down into one of the most inhospitable environments our planet has to offer. Despite its harshness, that environment is home to hundreds of undersea cables, all of which are subject to wear and tear through accidents and natural causes. Fixing broken undersea cables quickly and efficiently is a highly specialized field, one that takes a lot of interesting engineering and some clever hacks to pull off.

Continue reading “Undersea Cable Repair” →