Hacking When It Counts: DIY Prosthetics And The Prison Camp Lathe

There are a lot of benefits to writing for Hackaday, but hands down one of the best is getting paid to fall down fascinating rabbit holes. These often — but not always — delightful journeys generally start with chance comments by readers, conversations with fellow writers, or just the random largesse of The Algorithm. Once steered in the right direction, a few mouse clicks are all it takes for the properly prepared mind to lose a few hours chasing down an interesting tale.

I’d like to say that’s exactly how this article came to be, but to be honest, I have no idea where I first heard about the prison camp lathe. I only know that I had a link to a PDF of an article written in 1949, and that was enough to get me going. It was probably a thread I shouldn’t have tugged on, but I’m glad I did because it unraveled into a story not only of mechanical engineering chops winning the day under difficult circumstances, but also of how ingenuity and determination can come together to make the unbearable a little less trying, and how social engineering is an important a skill if you want to survive the unsurvivable.

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Hackaday Links: July 13, 2025

There’s interesting news out of Wyoming, where a coal mine was opened this week. But the fact that it’s the first new coal mine in 50 years isn’t the big news — it’s the mine’s abundance of rare earth elements that’s grabbing the headlines. As we’ve pointed out before, rare earth elements aren’t actually all that rare, they’re just widely distributed through the Earth’s crust, making them difficult to recover. But there are places where the concentration of rare earth metals like neodymium, dysprosium, scandium, and terbium is slightly higher than normal, making recovery a little less of a challenge. The Brook Mine outside of Sheridan, Wyoming is one such place, at least according to a Preliminary Economic Assessment performed by Ramaco Resources, the mining company that’s developing the deposit.

The PEA states that up to 1,200 tons of rare earth oxides will be produced a year, mainly from the “carbonaceous claystones and shales located above and below the coal seams.” That sounds like good news to us for a couple of reasons. First, clays and shales are relatively soft rocks, making it less energy- and time-intensive to recover massive amounts of raw material than it would be for harder rock types. But the fact that the rare earth elements aren’t locked inside the coal is what’s really exciting. If the REEs were in the coal itself, that would present something similar to the “gasoline problem” we’ve discussed before. Crude oil is a mixture of different hydrocarbons, so if you need one fraction, like diesel, but not another, like gasoline, perhaps because you’ve switched to electric vehicles, tough luck — the refining process still produces as much gasoline as the crude contains. In this case, it seems like the coal trapped between the REE-bearing layers is the primary economic driver for the mine, but if in the future the coal isn’t needed, the REEs could perhaps be harvested and the coal simply left behind to be buried in the ground whence it came.

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Trickle Down: When Doing Something Silly Actually Makes Sense

One of the tropes of the space race back in the 1960s, which helped justify the spending for the part of the public who thought it wasn’t worth it, was that the technology developed for use in space would help us out here back on earth. The same goes for the astronomical expenses in Formula 1, or even on more pedestrian tech like racing bikes or cinematography cameras. The idea is that the boundaries pushed out in the most extreme situations could nonetheless teach us something applicable to everyday life.

This week, we saw another update from the Minuteman project, which is by itself entirely ridiculous – a 3D printer that aims to print a 3D Benchy in a minute or less. Of course, the Minuteman isn’t alone in this absurd goal: there’s an entire 3D printer enthusiast community that is pushing the speed boundaries of this particular benchmark print, and times below five minutes are competitive these days, although with admittedly varying quality. (For reference, on my printer, a decent-looking Benchy takes about half an hour, but I’m after high quality rather than high speed.)

One could totally be forgiven for scoffing at the Speed Benchy goal in general, the Minuteman, or even The 100, another machine that trades off print volume for extreme speed. But there is definitely trickle-down for the normal printers among us. After all, pressure advance used to be an exotic feature that only people who were using high-end homemade rigs used to care about, and now it’s gone mainstream. Who knows if the Minuteman’s variable temperature or rate smoothing, or the rigid and damped frames of The 100, or its successor The 250, will make normal printers better.

So here’s to the oddball machines, that push boundaries in possibly ridiculous directions, but then share their learnings with those of us who only need to print kinda-fast, but who like to print other things than little plastic boats that don’t even really float. At least in the open-source hardware community, trickle-down is very real.

Dearest C++, Let Me Count The Ways I Love/Hate Thee

My first encounter with C++ was way back in the 1990s, when it was one of the Real Programming Languages™ that I sometimes heard about as I was still splashing about in the kiddie pool with Visual Basic, PHP and JavaScript. The first formally standardized version of C++ is the ISO 1998 standard, but it had been making headways as a ‘better C’ for decades at that point since Bjarne Stroustrup added that increment operator to C in 1979 and released C++ to the public in 1985.

Why did I pick C++ as my primary programming language? Mainly because it was well supported and with free tooling: a free Borland compiler or g++ on the GCC side. Alternatives like VB, Java, and D felt far too niche compared to established languages, while C++ gave you access to the lingua franca of C while adding many modern features like OOP and a more streamlined syntax in addition to the Standard Template Library (STL) with gobs of useful building blocks.

Years later, as a grizzled senior C++ developer, I have come to embrace the notion that being good at a programming language also means having strong opinions on all that is wrong with the language. True to form, while C++ has many good points, there are still major warts and many heavily neglected aspects that get me and other C++ developers riled up.

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Personal Reflections On Immutable Linux

Immutable distributions are slowly spreading across the Linux world– but should you care? Are they hacker friendly? What does “immutable” mean, anyway?

Immutable means “not subject or susceptible to change” according to Merriam-Webster, which is not 100% accurate in this context, but it’s close enough and the name is there so we’re stuck with it. Immutable distributions are subject to change, it’s just that how you change them is quite a bit different than bog-standard Linux. Will this matter to you? Read on to find out! (Or, if you know the answers already, read on to find out how angry you should be in the comments section.) Continue reading “Personal Reflections On Immutable Linux”

Ask Hackaday: Are You Wearing 3D Printed Shoes?

We love 3D printing. We’ll print brackets, brackets for brackets, and brackets to hold other brackets in place. Perhaps even a guilty-pleasure Benchy. But 3D printed shoes? That’s where we start to have questions.

Every few months, someone announces a new line of 3D-printed footwear. Do you really want your next pair of sneakers to come out of a nozzle? Most of the shoes are either limited editions or fail to become very popular.

First World Problem

You might be thinking, “Really? Is this a problem that 3D printing is uniquely situated to solve?” You might assume that this is just some funny designs on some of the 3D model download sites. But no. Adidas, Nike, and Puma have shoes that are at least partially 3D printed. We have to ask why.

We are pretty happy with our shoes just the way that they are. But we will admit, if you insist on getting a perfect fitting shoe, maybe having a scan of your foot and a custom or semi-custom shoe printed is a good idea. Zellerfield lets you scan your feet with your phone, for example. [Stefan] at CNC Kitchen had a look at those in a recent video. The company is also in many partnerships, so when you hear that Hugo Boss, Mallet London, and Sean Watherspoon have a 3D-printed shoe, it might actually be their design from Zellerfield.

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Dithering With Quantization To Smooth Things Over

It should probably come as no surprise to anyone that the images which we look at every day – whether printed or on a display – are simply illusions. That cat picture isn’t actually a cat, but rather a collection of dots that when looked at from far enough away tricks our brain into thinking that we are indeed looking at a two-dimensional cat and happily fills in the blanks. These dots can use the full CMYK color model for prints, RGB(A) for digital images or a limited color space including greyscale.

Perhaps more interesting is the use of dithering to further trick the mind into seeing things that aren’t truly there by adding noise. Simply put, dithering is the process of adding noise to reduce quantization error, which in images shows up as artefacts like color banding. Within the field of digital audio dithering is also used, for similar reasons. Part of the process of going from an analog signal to a digital one involves throwing away data that falls outside the sampling rate and quantization depth.

By adding dithering noise these quantization errors are smoothed out, with the final effect depending on the dithering algorithm used.

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