Industrial Sewing Machine: Acquired

Well, it’s done. After weeks of trawling Craigslist, an hour-long phone call with an intelligent stranger about a different machine that wasn’t going suit my needs, and a two-week delay while the seller and I waited out their unintentional COVID exposure, I am the proud new owner of a vintage Consew 206RB-3 industrial sewing machine.

So far, it is exactly what I wanted — at least a few decades old, in decent shape, built by a reputable maker, and it has a clutch motor that I can upgrade to a servo motor if I wish. I even like the color of the head, the table, and the little drawer hiding on the left side. Connie Consew is perfect!

Decidedly Not Portable

The internet was right — these things are heavy. According to the manual, the machine head alone weighs 25.5 kg (56 lbs). The motor probably weighs another 50-60 lbs. There’s a small wooden peg sticking up from the table that has the job of holding the head whenever it is tilted back for maintenance or bobbin changes. I’ll admit I didn’t trust the little peg at first, but it does a fine job of supporting all that weight on a single point of contact about an inch in diameter.

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Crimping Tools And The Cost Of Being Cheap

Crimp connectors provide an easy and convenient way to connect electronics while still allowing for them to be removed and swapped without having to reach for a soldering iron and desoldering wick. While browsing one’s favorite cheap shopping site, you may get the impression that all one has to do to join the world of crimp-awesome is order a $20 crimp tool and some assorted ‘JST’ and ‘DuPont’ (a Mini-PV clone) connectors to go with it. After all, it’s just a bit of metal that’s squeezed around some stripped wire. How complicated could this be?

The harsh truth is that, as ridiculous as the price tag on official JST and Mini-PV crimping tools may seem at hundreds of dollars each, they offer precise, repeatable crimps and reliable long-term stability. The same is true for genuine JST, Mini-PV and Molex connectors. The price tag for ‘saving a buck’ may end up being a lot higher than the money originally saved.

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Pick and place reels

Pick And Place Hack Chat

Join us on Wednesday, February 9 at noon Pacific for the Pick and Place Hack Chat with Chris Denney!

We in the hacker trade are pretty used to miracles — we make them all the time. But even the most jaded among us has to admit that modern PCB assembly, where components that could easily hide under a grain of sand are handled by robots, borders on witchcraft. The pick and place machines that work these wonders not only have to hit their marks accurately and precisely, but they also do it at blinding speeds and for days on end.

join-hack-chatLuckily, even those of us who design circuits for a living and depend on PCB assembly services to realize those designs can, at least to some degree, abstract the details of the pick and place phase of the process away. But making it “just work” isn’t a trivial task, and learning a little bit about what it takes to do so can make us better designers. Plus, it’s just plain cool to watch a pick and place do its thing. And to dive a little deeper into pick and place, Chris Denney, CTO of Worthington Assembly and co-host of “Pick, Place, Podcast” will stop by the Hack Chat. If you’ve ever wondered about the inner workings of PCB assembly and the role pick and place plays in it, or if you’re looking for tips on how to optimize your layouts for pick and place, this is one you won’t want to miss!

Our Hack Chats are live community events in the Hackaday.io Hack Chat group messaging. This week we’ll be sitting down on Wednesday, February 9 at 12:00 PM Pacific time. If time zones have you tied up, we have a handy time zone converter.

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Hackaday Links: February 6, 2022

Last week, the news was filled with stories of Jack Sweeney and his Twitter-bot that tracks the comings and goings of various billionaires in their private jets. This caught the attention of the billionaire-iest of them all, one Elon Musk, who took exception to the 19-year-old’s feat of data integration, which draws from a number of public databases to infer the location of Elon’s plane. After Jack wisely laughed off Elon’s measly offer of $5,000 to take the bot down, Elon ghosted him — pretty childish behavior for the richest man on the planet, we have to say. But Jack might just have the last laugh, as an Orlando-based private jet chartering company has now offered him a job. Seems like his Twitter-bot and the resulting kerfuffle is a real resume builder, so job-seekers should take note.

Here’s hoping that you have a better retirement plan than NASA. The space agency announced its end-of-life plans for the International Space Station this week, the details of which will just be a run-up to the 2031 de-orbit and crash landing of any remaining debris into the lonely waters of Point Nemo. The agency apparently sees the increasingly political handwriting on the ISS’s aging and sometimes perforated walls, and acknowledges that the next phase of LEO space research will be carried out by a fleet of commercial space stations, none of which is close to existing yet. Politics aside, we’d love to dig into the technical details of the plan, and see exactly what will be salvaged from the station before its fiery demise, if anything. The exact method of de-orbiting too would be interesting — seems like the station would need quite a bit of thrust to put on the brakes, and might need the help of a sacrificial spacecraft.

“You break it, you fix it,” is a philosophy that we Hackaday types are probably more comfortable with than the general public, who tend to leave repairs of broken gear to professionals. But that philosophy seems to be at the core of Google’s new Chromebook repair program for schools, which encourages students to fix the Chromebooks they’re breaking in record numbers these days. Google is providing guidance for schools on setting up complete Chromebook repair facilities, including physical layout of the shop, organization of workflows, and complete repair information for at least a couple of popular brands of the stripped-down laptops. Although the repairs are limited to module-level stuff, like swapping power supplies, we still love the sound of this. Here’s hoping that something like this can trigger an interest in electronics for students that would otherwise never think to open up something as complicated as a laptop.

Back in July, we took note of a disturbing report of an RTL-SDR enthusiast in Crimea who was arrested for treason, apparently based on his interest in tracking flights and otherwise monitoring the radio spectrum. Now, as things appear to be heating up in Ukraine again, our friends at RTL-SDR.com are renewing their warning to radio enthusiasts in the area that there may still be risks. Then as now, we have little interest in the politics of all this, but in light of the previous arrest, we’d say it pays to be careful with how some hobbies are perceived.

And finally, aside from the aforementioned flight-tracking dustup, it’s been a tough week for Elon and Tesla. Not only have 817,000 of the expensive electric vehicles been recalled over something as simple as a wonky seatbelt chime, but another 54,000 cars are also being recalled for a software bug that causes them to ignore stop signs in “Full Self-Driving” mode. We’re not sure if this video of this Tesla hell-ride has anything to do with that bug, but it sure illustrates the point that FSD isn’t really ready for prime time. Then again, as a former Boston resident, we can pretty safely say that what that Tesla was doing isn’t really that much different than the meat-based drivers there.

The Weirdest Hack

I was on the FLOSS podcast (for the Episode of the Beast no less!) and we were talking all about Hackaday. One of the hosts, secretly Hackaday’s own Jonathan Bennett in disguise, asked me what the weirdest hack I’d ever seen on Hackaday was. Weird?!?!

I was caught like a deer in headlights. None of our hacks are weird! Or maybe all of them are? I dunno, it certainly depends on your perspective. Is it weird to build a box that makes periodic meowing noises to hid in a friend’s closet? Is it weird to design new and interesting wheels for acrobats to roll themselves around in? Is it weird to want a rainbow-colored USB DIP switch? Is it weird that these are all posts from the last week?

OK, maybe we are a little bit weird. But that’s the way we like it. Keep it weird and wonderful, Hackaday. You’ve got enough normal stuff to do eight hours a day!

Hackaday Podcast 154: A Good Enough CNC, Stepper Motors Unrolled, Smart Two-Wire LEDs, A Volcano Heard Around The World

Join Hackaday Editor-in-Chief Elliot Williams and Staff Writer Dan Maloney for this week’s podcast as we talk about Elliot’s “defection” to another podcast, the pros and cons of CNC builds, and making Nixie clocks better with more clicking. We’ll explore how citizen scientists are keeping a finger on the pulse of planet Earth, watch a 2D stepper go through its paces, and figure out how a minimalist addressable LED strip works. From solving a Rubik’s cube to answering the age-old question, “Does a watched pot boil?” — spoiler alert: if it’s well designed, yes — this episode has something for everyone.

Take a look at the links below if you want to follow along, and as always, tell us what you think about this episode in the comments!

Direct Download (Less than 60 MB)

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Floppy disks

Adafruit Hack Chat Helps You Copy That Floppy

You might think the era of the 3.5 inch “floppy” disk is over, and of course, you’d be right. But when has that ever stopped hackers before? Just because these disks are no longer being manufactured doesn’t mean you can’t find them, or that the appropriate drives aren’t readily available. In fact, as [Ladyada] explained during this week’s Floppy Interfacing Hack Chat with Adafruit, the ongoing chip shortages mean its often easier and cheaper to track down old hardware like this than it is modern microcontrollers and other high-tech components.

Hack Chat posterWhat awaits the brave hacker that picks up a box of random floppies and a dusty old drive at the local thrift store? More than you might expect. As the Hack Chat goes on, it becomes increasingly obvious that these quaint pieces of antiquated technology can be rather difficult to work with. For one thing there are more formats out there than you’ve probably considered, and maddeningly, not all drives are able to read all types (even if they say they do). That means a disk which might seem like a dud on one drive could work perfectly fine in another, which is why the team at Adafruit recommend having a few on hand if you want to maximize your chances of success.

Now here comes the tricky part: unless you happen to have a 1990s vintage computer laying around, getting these drives hooked up is decidedly non-trivial. Which is why Adafruit have been researching how to interface the drives with modern microcontrollers. This includes the Adafruit_Floppy project, which aims to port the well known Greaseweazle and FluxEngine firmwares to affordable MCUs like the Raspberry Pi Pico. There’s also been promising developments with bringing native floppy support to CircuitPython, which would make reading these disks as easy as writing a few lines of code.

But wait, surely this is a solved problem? Why not just pick up a cheap USB floppy drive from the A to Z online retailer we all love to hate? Unfortunately, these gadgets are something of a mixed bag. [Ladyada] pulls one apart on camera to show that what you’re actually getting with one of these units is a new old stock laptop floppy drive hooked up to a dodgy purpose-built chip that connects to the original 26-pin flex cable and offers up a USB interface. That would be great, if it wasn’t for the fact that the chip is exceedingly selective about what kind of disks it will read. If you’re only worried about bog standard IBM-formatted disks they can work in a pinch, but like they say, you get what you pay for.

So is it all just academic? Is there really any reason to use a floppy disk in 2022? The fine folks at Adafruit would argue that the skills necessary to read usable data out of a stream of magnetic flux changes may very well come in handy in unexpected ways down the road. But even if not, there’s at least one good reason to cultivate the technology required to reliably read from these once ubiquitous storage devices: archiving the data stored on these disks before they invariably succumb to so-called “bit rot” and are potentially lost to history.

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