electromechanical

35 Articles

A Look Inside A 70-GHz Electromechanical Attenuator

March 15, 2024 by 4 Comments

It might not count as “DC to daylight,” but an electromechanical attenuator that covers up to 70 GHz is pretty close, and getting a guided tour of its insides is quite a treat.

Perhaps unsurprisingly, this one comes to us from [Shahriar] at “The Signal Path,” where high-end gear most of us never get a chance to work with goes for one last hurrah after it releases the magic smoke. And indeed, that appears to be exactly what happened to the Rohde & Schwarz 75 dB step attenuator, a part that may have lived in the front end of one of their spectrum analyzers. As one would expect from such an expensive component, the insides have some pretty special engineering. The signal is carried through the five attenuation stages on a narrow strip of copper. Each stage uses a solenoid to move the strip between either a plain conductor or a small Pi pad with a specified attenuation. The attention to detail inside the cavity is amazing, with great care taken to maintain the physical orientation of the stripline to prevent impedance mismatches and unwanted reflections.

The Pi pads themselves are fascinating, too, especially under [Shahriar]’s super-duper microscope. All of them were destructively removed from the cavity before getting to him, but it’s still pretty clear what’s going on. That’s especially true with the 5-dB pad, which bears clear signs of the overload that brought on the demise of the whole attenuator. We suppose a repair would have been feasible if it had been just the one pad that needed replacement, but with all of them broken, it’s off to the scrap bin. Or to the recycler — there appears to be plenty of gold in there.

We thought this was a fantastic look under the covers of an exquisitely engineered part. Too bad it didn’t rate the [Shahriar] X-ray treatment, as this multimeter repair or this 60-GHz phased array did. Oh, well — maybe next time.

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If You Thought Sega Only Made Electronic Games, Think Again

March 1, 2024 by 4 Comments

Most of us associate the name Sega with their iconic console gaming systems from the 1980s and 1990s, and those of us who maintain an interest in arcade games will be familiar with their many cabinet-based commercial offerings. But the company’s history in its various entities stretches back as far as the 1950s in the world of slot machines and eventually electromechanical arcade games. [Arcade Archive] is starting to tell the take of how one of those games is being restored, it’s a mid-1960s version of Gun Fight, at the Retro Collective museum in Stroud, UK.

The game is a table-style end-to-end machine, with the two players facing each other with a pair of diminutive cowboys over a game field composed of Wild West scenery. The whole thing is very dirty indeed, so a substantial part of the video is devoted to their carefully dismantling and cleaning the various parts.

This is the first video in what will become a series, but it still gives a significant look into the electromechanical underpinnings of the machine. It’s beautifully designed and made, with all parts carefully labelled and laid out with color-coded wiring for easy servicing. For those of us who grew up with electronic versions of Sega Gun Fight, it’s a fascinating glimpse of a previous generation of gaming, which we’re looking forward to seeing more of.

This is a faithful restoration of an important Sega game, but it’s not the first time we’ve featured old Sega arcade hardware.

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A 1960s PLC Gives Up Its Secrets

February 15, 2024 by 7 Comments

When it comes to process automation, the go-to part in most industrial settings is a Programmable Logic Controller, or PLC. These specialized computers will have a modern microcontroller running the show, but surprisingly the way they are programmed still has echoes of a time before electronic PLCs when such control would have been electromechanical.

[Thomas Scherrer] has an interesting design to tear down, it’s a Siemens electromechanical motor controller from the early 1960s. It’s not quite the huge banks of relays which would have made a fully-blown PLC back in those times, but it’s a half-way house with some simple programming capability in the form of several channels of adjustable time delay.

We’re partly sad to see this unit being subjected to a destructive teardown, but nevertheless it’s interesting to see all those very period components. The current sensor has a mechanism similar to a moving coil meter, and the four-channel timer is a mechanical sequencer with four adjustable cam-driven switches. We’re not sure we would be cracking open selenium rectifiers with such nonchalance though.

These units were built to a very high quality indeed, and though it’s obvious this one comes from a decommissioned installation it’s not beyond possibility to think there might be some of them still doing their job over six decades after manufacture. Have any of you seen one of these or something like it in operation recently? Let us know in the comments. Meanwhile the video is below the break.

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Put Another Dime In The Jukebox

May 24, 2022 by 19 Comments

We don’t always acknowledge it, but most people have an innate need for music. Think of all the technology that brings us music. For decades, most of the consumer radio spectrum carried music. We went from records, to tape in various forms, to CDs, to pure digital. There are entire satellites that carry — mostly — music. Piracy aside, people are willing to pay for music, too. While it isn’t very common to see “jukeboxes” these days, there was a time when they were staples at any bar or restaurant or even laundrymat you happened to be in. For the cost of a dime, you can hear the music and share it with everyone around you.

Even before we could record music, there was something like a jukebox. Coin-operated machines, as you’ll recall, are actually very old. Prior to the 1890s, you might find coin-op player pianos or music boxes. These machines actually played the music they were set up to play using a paper roll with holes in it or metal disks or cylinders.

Early Days

That changed in 1890 when a pair of inventors connected a coin acceptor to an Edison phonograph. Patrons of San Francisco’s Palais Royale Saloon could put a hard-earned nickel in the slot and sound came out of four different tubes. Keep in mind there were no electronic amplifiers as we know them in 1890. Reportedly, the box earned $1,000 in six months.

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Antique Beat Box Showcases 1950’s Engineering Prowess

March 3, 2022 by 35 Comments

Before you could just put a drum machine app on your phone, or fire up Garage Band, there were breakthroughs like the Roland 808 drum machine. But that’s not where it all started. In 1959 a company called Wurlitzer (known for things like juke boxes, pianos, and giant pipe organs) produced a new device that had musicians worried it would put drummers out of a job: The 1959 Wurlitzer Sideman. And in the video below the break, we have the joy of watching [LOOK MUM NO COMPUTER] open up, explain, and play one of these marvelous machines.

Can you spot the early circuit sculpture?

It’s noteworthy that in 1959, almost none of the advancements we take for granted had made it out of the laboratory. Transistors? Nope. Integrated Circuits? Definitely not. What does that leave us with? Vacuum tubes (Valves for those across the pond), resistors, capacitors, relays, and… motors? Yep. Motors.

The unit is artfully constructed, and we mean that quite literally- the build was clearly done with care and it is easy to see an early example of circuit sculpture around the 3 minute mark. Electromechanical mechanisms take on tasks that we’d probably use a 555 for these days, but for any of you working on mechanical projects, take note: Wurlitzer really knew what they were doing, and there are some excellent examples of mechanical and electrical engineering throughout this primordial beat box.

If you move to the beat of interesting drum machines, you might enjoy this Teensy based Open Source drum machine that you can build. No tubes required!

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A doorblell made from a stepper motor and a hard drive

Minimalistic Doorbell Doesn’t Need An Internet Connection – Or Even A Power Supply

February 22, 2022 by 57 Comments

Doorbells are among those everyday objects that started out simple but picked up an immense amount of complexity over the years. What began as a mechanism to bang two pieces of metal together evolved into all kinds of wired and wireless electric bells, finally culminating in today’s smart doorbells that beam a live video feed to their owners even if they’re half a world away.

But sometimes, less is more. [Low tech obsession] built a doorbell out of spare components that doesn’t require Internet connectivity or even a power supply. But it’s not a purely mechanical device either: the visitor turns a knob mounted on a stepper motor, generating pulses of alternating current. These pulses are then fed into the voice coil of an old hard drive, causing its arm to vibrate and strike a bell, mounted where the platters used to be.

Besides being a great piece of minimalistic design, the doorbell is also a neat demonstration of Faraday’s law of induction. The stepper motor is apparently robust enough to withstand vandalism, although we can imagine that the doorbell’s odd shape might confuse some well-meaning visitors too. If you’re into unusual doorbells, you might want to check out this one made from an old wall phone, as well as this electromechanical contraption.

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Jukebox Electromechanical Automation Explained

January 27, 2022 by 19 Comments

If you ever been curious how old-school jukeboxes work, it’s all electromechanical and no computers. In a pair of videos, [Technology Connections] takes us through a detailed dive into the operation of a 1970 Wurlitzer Statesman model 3400 that he bought with his allowance when he was in middle school. This box can play records at either 33-1/3 or 45 RPM from a carousel of 100 discs, therefore having a selection of 200 songs. This would have been one of the later models, as Wurlitzer’s jukebox business was in decline and they sold the business in 1973.

This may be the ugliest jukebox ever produced.

This jukebox is actually what turned me into the weirdo that I am today.

External appearances aside, it’s the innards of this mechanical wonder that steal the show. The mechanism is known as the Wurlamatic, invented by Frank B. Lumney and Ronald P. Eberhardt in 1967. Check out the patent US3690680A document for some wonderful diagrams and schematics that are artwork unto themselves. Continue reading “Jukebox Electromechanical Automation Explained” →