Degrees Of Freedom, But For Whom?

Opening up this week’s podcast, I told Kristina about my saga repairing our German toilet valve. I’m American, and although I’ve lived here over a decade, it’s still surprising how things can be subtly different from how they worked back home.

But what was amazing about this device was that it had a provision for fine adjustment, and to some extent relied on this adjustment to function. Short version: a lever mechanism provides mechanical advantage to push a stopper against the end of a pipe to block the water flow, and getting the throw of this mechanism properly adjusted so that the floater put maximum pressure against the pipe required fine-tuning with a screw. But it also required understanding the entire mechanism to adjust it.

Which makes me wonder how many plumbers out there actually take the time to get that right. Are there explicit instructions in the manual? Does every German plumber learn this in school? I was entirely happy to have found the adjustment screw after I spent 15 minutes trying to understand the mechanism, because it did just the trick. But is this everyone’s experience?

I often think about this when writing code, or making projects that other people are likely to use. Who is the audience? Is it people who are willing to take the time to understand the system? Then you can offer them a screw to turn, and they’ll appreciate it. But if it’s an audience that just doesn’t want to be bothered, the extra complexity is just as likely to cause confusion and frustration.

Hackaday Podcast Ep 247: Cameras From Gingerbread Or Hardboard, And The Insecurity Of Bluetooth

This week, Editor-in-Chief Elliot Williams and Kristina Panos met up to discuss the best hacks of the previous week. We have no nerdy news this week, but is that necessarily a bad thing?

Speaking of nothingness, we have no winner for What’s That Sound because all six people who responded were wrong. Was the sound of Clippy too obscure?

But then it’s on to the hacks, beginning with an awesome autonomous excavator that, among other things, lays boulders algorithmically to build load-bearing walls without any mortar or cement. From there, it’s old school meets new school in the form of a laser-cut fox-wedged mortise and tenon joint. We take a look at a couple of simple cameras, making dry ice from seashells, and a really tiny POV display where everything spins. Finally, we talk about how small that proposed Italian lunar outpost is, and discuss whether rating airlines would help stop the spread of diseases.

Check out the links below if you want to follow along, and as always, tell us what you think about this episode in the comments!

Download and savor at your leisure.

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This Week In Security: LogoFail, National DNS Poison, And DNA

When there’s a vulnerability in a system library, we install updates, and go on with our lives. When there’s a vulnerability in a Java library, jars get rebuilt, and fixed builds slowly roll out. But what happens when there’s a vulnerability in a library used in firmware builds? And to make it even more fun, it’s not just a single vulnerability. All three major firmware vendors have problems when processing malicious images. And LogoFail isn’t limited to x86, either. UEFI Arm devices are vulnerable, too.
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Illustrated Kristina with an IBM Model M keyboard floating between her hands.

Keebin’ With Kristina: The One With The Biblically-Accurate Keyboard

Well, it was bound to happen at some point. [sporewoh]’s bunchiez40 keyboard for ants is made of mouse switches, which of course begs for a mouse made of keyboard switches.

Image by [sporewoh] via GitHub
[sporewoh]’s keyboards have been steadily shrinking, and they built this in order to get the smallest possible form factor for the number of keys. Surprisingly, since the mouse switches have an actuation force similar to some heavier MX-style switches (~70 g), [sporewoh] is able to squeeze 85 WPM out of it, albeit with some argument from the wrists.

If you want to build a bunchiez40, everything is available on GitHub, including the CAD files for that lovely anodized aluminium case. The typing video is coming soon, and I’m taking bets on whether it’s as quiet as a mouse, as one redditor joked.

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When Nearly Flat Isn’t Really Flat

An aerial photo of the UK city of Milton Keynes
Is Mk really flat? Thomas Nugent, CC BY-SA 2.0.

From where I am sitting, the earth is flat. The floor that runs the length of the unit my hackerspace sits in is flat, the concrete apron behind it on which we test our Hacky Racers is flat, and a few undulations in terrain notwithstanding, it remains flat as I walk up the road towards Stony Stratford.

Of course, Hackaday hasn’t lost its mind and joined the conspiracy theorists, the earth is definitely spherical as has been known and proved multiple times since antiquity. But my trivial observation made in a damp part of Buckinghamshire still holds; that for a given value of flat which disregards a few lumps and bumps in the ground, my corner of the English city of Milton Keynes is pretty flat. Which leads from a philosophical discussion to an engineering one, if I can reasonably describe a city-sized area on an Earth-sized sphere as flat, how flat does a surface have to be to be considered flat? And from that stems a fascinating story of the evolution of precision machining. Continue reading “When Nearly Flat Isn’t Really Flat”

Retrotechtacular: The Gunsmith Of Williamsburg

A modern firearm is likely to be mass-produced using high-precision machine tools, and with a uniformity to the extent that parts from one can be interchanged with those from another. This marks a progression of centuries of innovation, in gunsmithing, in machine tooling, and in metallurgy. In the 18th century there was little of the innovations found in a modern weapon, and a rifle would have been made entirely by hand through the work of a master gunsmith. The video below the break is a fascinating 1969 film following Wallace Gusler, the gunsmith at the museum town of Williamsburg, Virginia, as he makes an 18th-century muzzle-loading flintlock rifle from raw materials. It’s a long video, but it leaves nothing out and has a really informative commentary we’re told from the gunsmith himself.

The film opens with a piece of wrought iron being forged into a long strip. We’ve talked about wrought iron as a difficult-to-find blacksmith’s material before here, so this immediately makes us curious as to what material the current Williamsburg gunsmiths use. The strip is formed round a mandrel and laboriously forge-welded to form a rough tube, before being bored with a series of drills and then rifled with a toothed slug. The finishing is done by had with a file, with the rough tube being filed to an octagonal shape. Continue reading “Retrotechtacular: The Gunsmith Of Williamsburg”

Retrotechtacular: The Story Of Turpentine

If someone in 2023 has ever had much call to use turpentine, chances are good it was something to do with paint or other wood finishes, like varnish. Natural turpentine is the traditional solvent of choice for oil paints, which have decreased in popularity with the rise of easy-to-clean polymer-based paints and coating. Oh sure, there are still those who prefer oil paint, especially for trim work — it lays up so nice — but by and large, turpentine seems like a relic from days gone by, like goose grease and castor oil.

It wasn’t always so, though. Turpentine used to be a very big deal indeed, as shown by this circa 1940 documentary on the turpentine harvesting and processing industry. Even then it was only a shadow of its former glory, when it was a vital part of a globe-spanning naval empire and a material of the utmost strategic importance. “Suwanee Pine” shows the methods used in the southern United States, where fast-growing pines offer up a resinous organic gloop in response to wounds in their bark. The process shown looks a lot like the harvesting process for natural latex, with slanting gashes or “catfaces” carved into the trunks of young trees, forming channels to guide the exudate down into a clay collecting cup.

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