Fail Of The Week: Motorizing A PCB Cutting Shear

August 29, 2013 by Mike Szczys 43 Comments

This week’s fail is an attempt to retrofit a PCB cutting shear with a geared motor. The project was undertaken by [David Cook]. Incidentally he’s very near and dear to us as his book Robot Building for Beginners got us started with hacking in the first place.

This $200 shearing tool is hand-operated and can cut through boards up to 1/16″ thick. But [David] really had to crank on the thing to make a cut. This often resulted in crooked board edges. He decided to do the retrofit in order to achieve higher precision. He sourced a high-torque motor from eBay for around $50 delivered.

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3D Printering: The Combo Machines Cometh

August 28, 2013 by Brian Benchoff 30 Comments

There’s only so many ways to squeeze hot plastic out of a nozzle, and eventually witnessing the explosion of 3D printer designs over the past few years gets just a little repetitive. What then, is someone who dreams of a technological utopia, Star Trek replicators, and making a few bucks off a Kickstarter to do?

The answer, of course, is a combo machine. Where the Repraps, Makerbots, and the very high-end Stereolithography machines can only do additive manufacturing by laying down plastic or resin layer by layer, these combo machines can also remove material, be it plastic, wood, or metals such as brass or aluminum.

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Retrotechtacular: The 10-year Anniversary Of Plastic

August 27, 2013 by Mike Szczys 36 Comments

retrotechtacular-plastic-ten-year-anniversary

This footage called Industry on Parade is a unique look back at the golden age of plastics. We also value the footage as a look at America’s manufacturing sector at its height.

We remember a middle-school teacher recalling his father — who was a research scientist working at Dow — bringing home a pair of discs for him to play with. His first ever encounter with plastic. Here we see a snapshot ten years after plastic manufacturing went mainstream. It starts off with a tour of an injection-molding factory. The screenshot seen above is from the second vignette which tours a production line for naval ship models which will be used to train Navy personnel and as props for strategic planning maps. The film wraps up with the production of plastic fabrics starting with raw materials and ending with synthetic bug screen.

Just to prove it’s an authentic blast from the past, hang in there for the last two minutes when you get an anti-communism PSA. Classic.

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Hackaday Links: August 25, 2013

August 25, 2013 by Mike Szczys 24 Comments

[Adrian] came across a treasure trove of 507 mechanical device designs. It didn’t seem quite right for a Retrotechtacular post, but we wanted to share it as it’s a great place to come up with ideas for your next Rube Goldberg machine.

Biking with headphones is dangerous. That’s why [J.R.] built a handlebar enclosure for his Jambox Bluetooth speaker.

While dumpster diving [Mike] found a Macbook pro. It was missing a few things, like a keyboard, touchpad, battery, ram, and storage. He borrowed a power supply to test it out but without the keyboard there’s no power button. He figured out the traces on the motherboard which turn it on when shorted.

[Mateusz] want to let us know about the Hercules LaunchPad. Like the other TI Launchpad offerings it’s an all-in-one dev board. The Hercules line features a couple of flavors of dual-core ARM chips. Can you believe the dev boards you can get for under $20 these days?

After seeing the ammo can sound system about a month ago [Ilpo] was inspired to share his ammo can PC case with us.

And finally, here’s a way to display your Bitcoin mining rig for all to see. This system was laid out in an antique frame and hung on the wall.

3D Printering: Scanning 3D Models

August 24, 2013 by Brian Benchoff 25 Comments

The Makerbot Digitizer was announced this week, giving anyone with $1400 the ability to scan small objects and print out a copy on any 3D printer.

Given the vitriol spewed against Makerbot in the Hackaday comments and other forums on the Internet, it should be very obvious the sets of Hackaday readers and the target demographic Makerbot is developing and marketing towards do not intersect. We’re thinking anyone reading this would rather roll up their sleeves and build a 3D scanner, but where to start? Below are a few options out there for those of you who want a 3D scanner but are none too keen on Makerbot’s offering.

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Fail Of The Week: Switched-mode PSU Camera Battery Replacement

August 22, 2013 by Mike Szczys 52 Comments

We really wanted this week’s Fail to work. [Michael] wanted more juice for his Nikon D3100 camera. The idea he had was to replace the cells of the battery with a Buck converter and add leads for an external battery. This opens up the possibility of running from a wide range of voltage sources; an attractive prospect for devices using specialize batteries. Specifically, he wanted to swap out the stock 7.4V 1030 mAh battery and use an 18 Ah lead acid one instead.

The biggest hurdle to get over in a project like this one is the logic the camera uses to communicate with the battery. For this reason — and for the ease of hitting the right form factor — he scrapped an old battery pack to reuse the logic board and enclosure. His power supply is a free-formed circuit which fits nicely in the allotted space.

The circuit powers up, but only to about 6.4V. This isn’t enough to run the camera, which means this was just an expensive way for [Michael] to practice his soldering. After the jump you can read his recounting of the experience. You’ll also find a few of the build images, and the two hand-drawn schematics he used during development. His Dropbox has the entire collection of images.

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Retrotechtacular: The History Of ANSI And ASCII Art

August 20, 2013 by Mike Szczys 34 Comments

These slides may not be the style of character art you remember from the days of 2400 baud modems; they’re more advanced than what was out there in the beginning. It turns out there is still some life left in this art subculture. For this week’s installment of Retrotechtacular we look in on [Doug Moore’s] talk on the history and survival of ANSI and ASCII art given at this year’s BSides conference.

ASCII is still a common character encoding so chances are you’re already familiar with it. ANSI on the other hand is a rather confusing term as it’s been lost in obscurity when referring to character sets. In this case it refers to a set of extended characters which is better described as Windows Code Pages.

Most of what we know about the ANSI art scene is from watching BBS: The Documentary (which is on our ten best hacking videos list). We certainly remember seeing the vertically scrolling art after connecting to a dial-up BBS back in the day. But understanding the factions that formed around the creation, bundling, and distribution of this is art is fascinating. [Doug] does a great job of covering this history, sharing side-by-side examples of the shunned practice of “ripping” another artists work. This image is actually not a rip. Later in his talk he discusses the continued existence of the subculture, showing what a modern take on the same subject looks like.

If you’re merely into the technical the first half of the video below is worth watching. But we bet it’ll be hard not to continue to the end for a side-trip into art history.

Retrotechtacular is a weekly column featuring hacks, technology, and kitsch from ages of yore. Help keep it fresh by sending in your ideas for future installments.

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