Southwest Tour: Scrap Tattoo Gun

I had an idea for keeping things interesting on this long road trip through the southwest. I was going to gather a few bits from each hackerspace and build something using minimal tools while we were driving down the road.  I settled on the idea of a really simple “jailhouse” tattoo gun. I knew I could build one from parts I could source very easily and that I wouldn’t need much in terms of tools to make it happen.

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Taking A Look At Decapped ICs

Aside from wanting to play around with nitric acid, [Ben] really didn’t have a reason to decap a few 74xx and 4000-series logic chips. Not that we mind, as he provides a great tutorial at looking at a bare IC that isn’t covered in epoxy and resin.

Most ICs are encased in a hard epoxy shell making it very difficult to look at the circuits within. [Ben] tried to grind this epoxy off with a Dremel tool, but didn’t have much luck until he moved over to a CNC mill to remove 0.040 – 0.050″ of epoxy without breaking the bond wires.

After carving out a nice pocket above the die, [Ben] put a few drops of nitric acid on the chip to dissolve the epoxy coating.  This worked very slowly at room temperature, but after putting the chips on a hot plate the acid was able to reveal the die underneath.

After successfully removing all the epoxy and giving them an acetone bath, [Ben] took his chips over to the microscope and was able to check out the underlying circuit. He doesn’t have any idea what he could do with these decapped logic chips, but the bond wires are still intact so he could still use these chips in a build.

We’d like to see a few decapped MEMS devices, but if you have a suggestion on what [Ben] can do with his decapped chips, drop a note in the comments.

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Drawing Things Very Slowly, Very Easily

A while back, we saw [Euphy]’s polar pen plotter project. The mechanics of the build are very simple – just a pair of motors attached to a pen by a beaded cord. Even though the build is very simple, it’s possible to create awesome works of art albeit very slowly.

Since we featured [Euphy]’s polar pen plotter, a lot of improvements have been made. Now the Polargraph has an SD card slot for computer-less printing, a touch screen for manual control of the plotter, and a few new drawing styles that improve on the previous version a lot.

Right now the improved version of the Polargraph is set up in the front of a graffiti art supply shop in Edinburgh where it spends its time slowly drawing a window dressing. [Euphy] put up a few videos of what the Polargraph is capable of doing, very impressive and we hope he gets a few more PCBs in soon.

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Hackathon Results In The Facebook Book

[Jeremy Blum] and [Jason Wright] pose with their project at the end of a 24 hour hackathon. The Facebook headquarters in New York City held the event as part of their Summer of Hack program. As an homage to the hosts, the hacking duo decided to create a physical book and populate it with the virtual Facebook. And what do you call such a creation? The Face(book)^2.

The video after the break gives the best overview of the hardware, but here’s the gist of it: They started with the largest hardcover book they could find, hollowing out its pages to house their own hardware. When you open the book it calls back to a computer over an Xbee link with a request for data. The python script on the computer pulls the newest from a Facebook feed, sending it back to the book to be displayed. There is a graphic LCD and four character LCDs built in for this purpose. There’s also an accelerometer which is used for detecting page turns when the cover is jostled. The rest of the interactivity is provided by a few tactile switches mounted next to the smaller LCD screens for navigation and the ‘like’ feature.

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Mechanical Relay Logic That Was Snubbed For A Microcontroller

[Alex] was tasked with a control design problem for a set of motors. The application called for the back of a truck to open up, some 3D scanning equipment to rise from its enclosure, and finally the equipment needed to rotate into place. All of this needed to happen with one flip of a switch, then proceed in reverse when the switch was turned off. We can understand why the final design used a microcontroller, but we also think that [Alex’s] relay logic circuit is an eloquent way of doing things.

He uses limiting switches as the feedback loop for the logic. In the video after the break he walks us through the schematic. Each of the three motors has an up and down limiting switch. These control the three relays which switch power to the motors. We like the design because interrupting the movement mid-operation provides no problem for the system. The only real issue we see is that relays wear out, and the automotive application of the hardware may cause this to happen more quickly than normal.

You may recognize the clear gears used in the demo. [Alex] previously showed us how he makes those.

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Geigers On A Plane

[Thomas] took a Geiger counter he built on a plane. Why? Because he can, much to the chagrin of airport security.

[Thomas]’ Geiger counter is built around an old Russian SBT-10A detector containing ten separate Geiger tubes. This tube was connected to a circuit containing a LiPo battery, a few high-voltage components, and an audio jack connected to the tubes themselves. When alpha, beta, or gamma radiation hits one of the Geiger tubes, an enormous click is sent to the audio jack and into the microphone jack of a small netbook.

Right after boarding a plane in Dublin, [Thomas] booted up his computer, started recording in Audacity, plugged in his Geiger counter, and stored his experiment safely in the overhead compartment. After landing in Prague a few hours later, [Thomas] saved the 247 MB .WAV file and began working on a way to convert clicks in an audio track into usable data.

The audio output on the Geiger counter overloaded the mic input on his netbook, making ‘event detection’ very easy with a small C app. After plotting all the data (seen above), [Thomas] had a complete record of the radiation on his 2-hour flight.

Because there was far less atmosphere to absorb cosmic radiation, [Thomas]’ radiation dose was 9.1 microsieverts. Much more than at sea level, but nothing even air crews need to worry about.

Emulating The DCPU On An AVR

[skywodd] just finished his own DCPU emulator (French, translation) based on [notch]’s upcoming game, 0x10c. The neat thing about [skywodd]’s build is his emulator uses the lowly ATMega328, the same microcontroller found in (some) Arduinos.

The DCPU specification goes over the operations required of any DCPU emulator. There’s a lot of crazy stuff here – a division instruction that takes only 3 clock cycles, using an overflow for carry conditions, and a complete lack of a JMP instruction – but [skywodd] was able to tease something apart from DCPU studio and a VGA interface

Everything in this emulator is built on a solderless breadboard, but the ROM and RAM isn’t complete yet. As of now, everything is handled by the ‘328, using 478 bytes of RAM on the microprocessor.

We promised we would be holding a contest for the best physical implementation of the DCPU when we caught wind of 0x10c, and [skywodd]’s build is starting to look like the beginnings of the winning entry. We honestly have no idea when we’ll be holding this contest, but it’ll probably be shortly after the first playable release. Go bug [notch] if you’d like to speed up the progress, because obviously Twitter abuse speeds up software development.