A Heat Reclaimer For Your Woodstove; The One Thing It’s Not Is Cool

January 30, 2021 by Jenny List 27 Comments

It’s the middle of winter for those of us who live in the Northern Hemisphere, which naturally turns minds towards heating, or sometimes the lack of it. It’s particularly difficult for those who rely on a wood stove to escape the feeling that perhaps most of that hard-won heat may be whistling up the chimney rather than keeping them warm. It’s a problem [Lou] has addressed with his DIY chimney heat reclaimer.

As can be seen from the video below the break, his stove appears to be in a workshop, and has a long single-wall metal stove pipe. Over the outside of this he’s placed a pair of T pieces joined by a longer length of pipe all of a larger bore, and a mains-powered fan forces air through this air jacket. The result is a continuous flow of hot air that he claims delivers a 45% heat reclamation. We’re curious though whether the reduction in flue temperature might cause extra tar condensation and thus the build-up of flammable material further up the chimney. The stove itself is a double barrel affair with access for smoking, and the video describing it is worth a look in itself.

Whatever the stove, be sure to ensure a constant supply of fuel!

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Keeping An Eye On The Water Heater Pilot Light

January 21, 2021 by Danie Conradie 44 Comments

[WJCarpenter]’s gas water heater uses a small pilot light that needs to stay burning permanently to ignite the main burners as required. Four or five times a year, the pilot light goes out and needs to be manually lit. This involves an expedition from the upstairs bathroom to the basement, always in the early morning, after having spent a few fruitless minutes waiting for hot water. Having grown tired of this exercise, [WJCarpenter] built Water Watcher, a pilot light monitoring system with some ESPs and a light sensor.

Water Watcher consists of an ESP8266 connected to a light sensor taped to the inspection window of the water heater. It reports the status of the pilot light over MQTT to an ESP32-based M5 Atom Matrix in the main bedroom, which displays it using a 5×5 RGB matrix, as demonstrated after the break. Both ESPs run ESPHome, so programming is as easy as giving it a YAML config file. [WJCarpenter] tested a few different light sensors, until he found the TSL2591, which is sensitive to the right wavelengths and has enough dynamic range for watching a pilot light.

This might not be a complicated hack, but we do not doubt that it reduces frustration a bit on those fateful mornings. Be sure to check out the Water Watcher project page, it’s an entertaining read! Continue reading “Keeping An Eye On The Water Heater Pilot Light” →

Automated Balcony Shade Uses NFC

January 20, 2021 by Bryan Cockfield 3 Comments

[Udi] lives in an apartment with a pleasant balcony. He also has three kids who are home most of the time now, so he finds himself spending a little more time out on the balcony than he used to. To upgrade his experience, he installed a completely custom shade controller to automatically open and close his sunshade as the day progresses.

Automatic motors for blinds and other shades are available for purchase, but [Udi]’s shade is too big for any of these small motors to work. Finding a large servo with a 2:1 gear ration was the first step, as well as creating a custom mount for it to attach to the sunshade. Once the mechanical situation was solved, he programmed an ESP32 to control the servo. The ESP32 originally had control buttons wired to it, but [Udi] eventually transitioned to NFC for limit switch capabilities and also implemented voice control for the build as well.

While not the first shade controller we’ve ever seen, this build does make excellent use of appropriate hardware and its built-in features and although we suppose it’s possible this could have been done with a 555 timer, the project came together very well, especially for [Ubi]’s first Arduino-compatible build. If you decide to replicate this build, though, make sure that your shade controller is rental-friendly if it needs to be.

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Serving The Feline Masters: A Chair To Follow The Sunny Spot

January 17, 2021 by Danie Conradie 21 Comments

Terry Pratchett once wrote, “In ancient times cats were worshipped as gods; they have not forgotten this”. [Jonathan]’s cat has clearly not forgotten, and makes it loudly known whenever her favorite chair needs to be moved to stay in the spot of sunlight. He was looking for a fun hack anyway, so he decided to give in to her majesty’s demands, and automated the task.

[Jonathan] first considered adding motorizing the chair itself, but decided to keep it simple and just drag the chair across the room with a spool attached to a motor. The rope spool was attached to a small geared DC motor, mounted on a salad bowl base, and connected to an ESP8266 via a motor driver. The ‘8266 is running NodeMCU with a web server that accepts simple motor commands through a RESTful API. This setup can’t reset the chair to it’s starting position at the end of the day, but this is a small price to pay for simplicity. The motor was a bit underpowered, but it only needed to move the chair in small distances at a time, so [Jonathan] removed the chair’s back to reduce the weight, and upped the motor voltage.

Determining when and how far to move the chair is the second part of the challenge. [Jonathan] considered a simple lookup table for the time of day, but the motor’s movement wasn’t consistent enough. The final solution was a set of three BH1750 digital ambient light sensors to give feedback. A pair of sensors on the chair determines its position relative to the sunny spot, by comparing light levels to a reference sensor mounted in the window. These light sensors are also attached to NodeMCUs, and send movement commands to the winding unit as necessary.

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Is Your Echo Flex Listening?

January 14, 2021 by Al Williams 42 Comments

We are always surprised that Amazon or Google doesn’t employ Kelsey Grammer — TV’s Frasier — as a spokesman for their smart home devices. After all, his catchphrase was, “I’m listening…” Maybe they don’t want to remind you that the device could, theoretically, be sending everything you say to them or a nefarious hacker or government agency. Sure, there’s a mute button and it lights up a red LED.

But if you are truly paranoid, that’s not enough. After all, the same people want to eavesdrop on you would be happy to fake a red light. [Electronupdate] had the same thought and decided to answer the question: does the mute button really mute your microphone? The answer required not only some case opening and analysis, but there was even some IC decapsulation.

We were impressed with the depth of the analysis. The tiny SMD parts are marked confusingly, and if you are really paranoid you don’t believe them anyway. But looking at the actual circuit die is pretty unambiguous. The parts in question turned out to be a Schmitt trigger, a flip flop, and a NAND gate.

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Ask Hackaday: What’s In Your Fastener Bin?

January 11, 2021 by Dan Maloney 143 Comments

A Saturday afternoon. The work week was done, the household chores were wrapped up, and with almost a week left until Christmas, there was just enough wiggle room to deny that there was still a ton of work left to prepare for that event. It seemed like the perfect time to escape into the shop and knock out a quick project, one that has been on the back burner since at least March. I’m nothing if not skilled in the ways of procrastination.

This was to be a simple project — adding an aluminum plate to a plastic enclosure that would serve as an antenna entry point into my shack. Easy as pie — cut out an rectangle of aluminum, cut and drill a few holes, call it a day. Almost all of my projects start out that way, and almost every time I forget that pretty much every one of those builds goes off the rails at exactly the same point: when I realize that I don’t have the fasteners needed. That’s what happened with this build, which had been going swimmingly up to that point — no major screw-ups, no blood drawn. And so it was off to the hardware store I trundled, looking for the right fasteners to finish the job.

Finding hardware has long been where my productivity goes to die. Even though I live a stone’s throw from at least half a dozen stores, each with a vast selection of hardware and most open weekends and nights, the loss of momentum that results from changing from build-mode to procure-mode has historically been deadly to my projects. I’m sure I’m not the only one who has run into this issue, so the question is: what can a hacker do to prevent having to run out for just the right fasteners?

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Automating Your Car With A Spare Fob And An ESP8266

January 6, 2021 by Tom Nardi 47 Comments

Despite the name, home automation doesn’t have to be limited to only the devices within your home. Bringing your car into the mix can open up some very interesting possibilities, such as automatically getting it warmed up in the morning if the outside air temperature drops below a certain point. The only problem is, not everyone is willing to start hacking their ride’s wiring to do it.

Which is exactly why [Matt Frost] went the non-invasive route. By wiring up an ESP8266 to a cheap aftermarket key fob for his Chevrolet Suburban, he’s now able to wirelessly control the door locks and start the engine without having to make any modifications to the vehicle. He was lucky that the Chevy allowed him to program his own fob, but even if you have to spend the money on getting a new remote from the dealer, it’s sure to be cheaper than the repair bill should you cook something under the dash with an errant splice or a misplaced line of code.

The hardware for this project is about as simple as it gets. The fob is powered by the 3.3 V pin on the Wemos D1 Mini, and the traces for the buttons have been hooked up to the GPIO pins. By putting both boards into a custom 3D printed enclosure, [Matt] came up with a tidy little box that he could mount in his garage and run off of a standard USB power supply.

On the software side of things [Matt] has the device emulating a smart light so it can easily be controlled by his Alexa, with a few helpful routines sprinkled in that allow him to avoid the awkward phraseology that would be required otherwise. There’s also a minimal web server running on the microcontroller that lets him trigger various actions just by hitting the appropriate URLs, which made connecting it to Home Assistant a snap. One downside of this approach is that there’s no acknowledgement from the vehicle that the command was actually received, but you can always send a command multiple times to be sure.

This isn’t the first time we’ve seen an ESP8266 used to “push” buttons on a remote. If you’ve got a spare fob for your device, or can get one, it’s an excellent way to automate it on the cheap.