Bachelor Builds Enormous Laser Cutter, Nobody Complains

August 20, 2016 by Dan Maloney 61 Comments

Nothing says swinging 21st-century bachelor pad better than a laser cutter. To really make a statement, you want a custom-built, 100 Watt, 1200mm x 900mm laser cutter.

The bachelor in question, [drandolph], rightly points out that a $6,000 build that takes up a significant fraction of the floor space in one’s apartment is better attempted without the benefit of spousal oversight. Still, what spouse couldn’t love the finished product? With a custom aluminum extrusion frame (which barely made the trip from China intact) it’s a sturdy affair, and who could deny the appeal of the soft glow of an LED-illuminated work chamber? A custom exhaust system with sound-deadening, a water chiller for laser cooling, an Arduino-controlled status beacon – there’s even a 3-D printed beer holder on the control panel! And think of all the goodies that will come off the enormous bed of this thing. Note to self: make sure wife sees this post.

There are cheaper and smaller laser cutters, but what’s the point if you have the freedom to go big?

[via r/DIY]

Infrared Targeting On A Small Scale

August 18, 2016 by Cameron Coward 18 Comments

Sometimes, a person has a reason to track a target. A popular way to do this these days is with a camera, a computer, and software to analyze the video. But, that lends itself more to automated systems, like sentries. What if you want to be able to target something by “painting” it with a laser?

That’s exactly what [Jeremy Leaf] wanted to do, and the results are pretty impressive. He was able to track a .06 milliwatt laser at 2 meters. His design does this using three photodiodes in order to determine the position of a laser spot using triangulation.

Once the location of the laser spot has been determined, it can either simply be reported or it can be tracked. Tracking is achieved with a gimbal setup which updates quickly and accurately. Of course, it can only track the laser if the laser has something to be projected upon. If you need to track something in open 3D space, there are alternatives that would be better suited to the task.

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The Quest For Mice With Frickin’ Laser Beams (Pointed At Their Brains), Building A Laser Controller

August 13, 2016 by Gerrit Coetzee 16 Comments

The logo for the field is kind of cute though.

[Scott Harden] is working on a research project involving optogenetics. From what we were able to piece together optogenetics is like this: someone genetically modifies a mouse to have cell behaviors which can activated by light sensitive proteins. The mice then have a frikin’ lasers mounted on their heads, but pointing inwards towards their brains not out towards Mr. Bond’s.

Naturally, to make any guesses about the resulting output behavior from the mouse the input light has to be very controlled and exact. [Scott] had a laser and he had a driver, but he didn’t have a controller to fire the pulses. To make things more difficult, the research was already underway and the controller had to be built

The expensive laser driver had a bizarre output of maybe positive 28 volts or, perhaps, negative 28 volts… at eight amps. It was an industry standard in a very small industry. He didn’t have a really good way to measure or verify this without either destroying his measuring equipment or the laser driver. So he decided to just build a voltage-agnostic input on his controller. As a bonus the opto-isolated input would protect the expensive controller.

The kind of travesty that can occur when [Stefan Kiese] doesn't have access to nice project boxes. — The kind of travesty that can occur when [Scott] doesn’t have access to nice project boxes.

The output is handled by an ATtiny85. He admits that a 555 circuit could generate the signal he needed, but to get a precision pulse it was easier to just hook up a microcontroller to a crystal and know that it’s 100% correct. Otherwise he’d have to spend all day with an oscilloscope fiddling with potentiometers. Only a few Hackaday readers relish the thought as a relaxing Sunday afternoon.

He packaged everything in a nice project box. He keeps them on hand to prevent him from building circuits on whatever he can find. Adding some tricks from the ham-radio hobby made the box look very professional. He was pleased and surprised to find that the box worked on his first try.

How To Build Anything With Delrin And A Laser Cutter — Advanced Tricks

August 4, 2016 by Sonya Vasquez 63 Comments

Everyone wants their prototypes to look polished, as opposed to looking like 3D-squirted weekend afterthoughts. The combination of Delrin and a Laser Cutter make this easy, especially if you learn a few tricks-of-the-trade that will make your assemply pop, both functionally and aesthetically.

Last time, we took a deep dive into fabbing parts with Delrin and a typical 40-watt laser cutter, and we discussed some of the constraints of the material. More recently, [Gerrit] gave us a close look at the material itself. It’s been about a year since our first post, but the list of tricks is far from complete.

If you’re just getting started in this domain, let me introduce you to two classic techniques for laser-cut prototypes: puzzle-piecing and the T-nut-slotting. While these techniques are tried-and-true, I hope, fearless reader, that they’ll leave you hungry for something cleaner, something more refined. If that’s the case, read on!

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Have A Laser Cutter? Here’s A Cool Combination Lock Box You Can Build!

July 25, 2016 by Cameron Coward 11 Comments

Laser-cut plywood boxes are cool. Don’t believe me? Take a look at the free projects out there for people to get started with when they get a laser cutter – it’s obviously a popular genre of project. Laser cut plywood boxes with combination locks are even cooler, especially when the combination is entered on four separate number selectors, on four sides of the very same box.

That’s exactly what [Sande24] has done, and the final result is mesmerizing. 30-40 parts are cut from plywood with a laser cutter, and assembled to construct the lockbox. The design could easily be reused to make the box out of acrylic, or even aluminum or steel if you were so inclined. Check it out in the video below.
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Open-Source Laser Cutter Software Gets Major Update, New Features

July 17, 2016 by Donald Papp 27 Comments

The LaserWeb project recently released version 3, with many new features and improvements ready to give your laser cutter or engraver a serious boost in capabilities! On top of that, new 3-axis CNC support means that the door is open to having LaserWeb do for other CNC tools what it has already done for laser cutting and engraving.

LaserWeb3 supports different controllers and the machines they might be connected to – whether they are home-made systems, CNC frames equipped with laser diode emitters (such as retrofitted 3D printers), or one of those affordable blue-box 40W Chinese lasers with the proprietary controller replaced by something like a SmoothieBoard.

We’ve covered the LaserWeb project in the past but since then a whole lot of new development has been contributed, resulting in better performance with new features (like CNC mode) and a new UI. The newest version includes not only an improved ability to import multiple files and formats into single multi-layered jobs, but also Smoothieware Ethernet support and a job cost estimator. Performance in LaserWeb3 is currently best with Smoothieware, but you can still save and export GCODE to use it with Grbl, Marlin, EMC2, or Mach3.

The project is open to contributions from CNC / Javascript / UX developers to bring it to the next level. If you’re interested in helping bring the project even further, and helping it do for 3-axis CNC what it did for Laser Cutting, project coordinator [Peter van der Walt] would like you to head to the github repository!

We recently shared a lot of great information on safe homebrew laser cutter design. Are you making your own laser cutting machine, or retrofitting an existing one? Let us know about it in the comments!

Add Slots And Tabs To Your Boxes In FreeCAD

July 10, 2016 by Elliot Williams 21 Comments

FreeCAD is a fairly sophisticated, open-source, parametric 3D modeler. The open-source part means that you can bend it to your will. [Alexandre] is working on a module that lets him easily add tabs, finger joints, and t-slots to models (YouTube link, embedded down under).

Right now the plugin is still experimental, but it looks usable. In the video demo, [Alexandre] builds up a simple box, and then adds all manner of physical connective pieces to it. You’ll note that the tabs look like they’re pieces added on to the main face — that’s because they are! He then exports the outlines to SVG and erases the lines that separate the tabs from the sides, and hands these files off to his laser cutter. Voilà! A perfect tab-and-t-slot box, with only a little bit of hand-work. ([Alexandre] mentions that it’s all still very experimental and that you should check out your design before sending it to the laser.)

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