Preserving Historic NASA Display Technology

July 30, 2019 by Tom Nardi 20 Comments

When [Patrick Hickey] spent a tidy sum on eBay to purchase a pair of seven-segment displays used in the Launch Control Center at Kennedy Space Center during the Apollo program, he could have just put them up on a shelf. It’s certainly what most people would have done. Instead, he’s decided to study and document their design with the hope of eventually creating 3D replicas of these unique pieces of NASA history.

With a half century now separating us from the Moon landing, it’s more important than ever to preserve the incredible technology that NASA used during mankind’s greatest adventure. Legitimate Apollo-era hardware is fairly scarce on the open market, and certainly not cheap. As [Patrick] explains on the Hackaday.io page for this project, being able to 3D print accurate replicas of these displays is perhaps the best way we can be sure they won’t be lost to history.

But more than that, he also wants others to be able to see them in operation and perhaps even use them in their own projects. So that means coming up with modern electronics that stand-in for the 60s era hardware which originally powered them.

Since [Patrick] doesn’t have access to whatever (likely incandescent) lighting source these displays used originally, his electronics are strictly functional rather than being an attempt at a historic recreation. But we have to say, the effect looks fantastic regardless.

Currently, [Patrick] is putting most of his efforts on the smaller of the two displays that he calls “Type A”. The chunk of milled aluminum with integrated cooling fins has a relatively simple shape that should lend itself to replication through 3D scanning or even just a pair of calipers. He’s also put together a proof of concept for how he intends to light the display with 5mm LEDs on a carefully trimmed bit of protoboard, which he plans on eventually refining to reduce the number of wires used.

One aspect he’s still a little unsure of is how best to replicate the front mask. It appears to be made of etched metal with an integrated fiberglass diffuser, and while he’s already come up with a few possible ways to create a similar front panel for his 3D printed version, he’s certainly open to suggestions from the community.

This isn’t the first time we’ve seen a dedicated individual use 3D printing to recreate a rare and expensive object. While the purists will say that an extruded plastic version doesn’t compare to the real thing, we think it’s certainly better than letting technology like this fade into obscurity.

College Project Nets 360 Degree POV Display

July 25, 2019 by Lewin Day 14 Comments

Senior college projects are the culmination of years of theoretical learning finally put into practice. For many students they are their first experience of doing some proper, real world engineering. [Melangeaddict] chose to take on a persistence of vision display for his final project, and learned plenty along the way.

The display consists of a row of 48 RGB LEDs mounted on an arm capable of rotating a full 360 degrees, with a simple paper diffuser. This arm is spun up by a belt drive from an electric motor at significant rotational speed, so getting close to this machine is quite inadvisable. Thanks to quality bearings and a careful build, rotating resistance is minimal. An infrared LED is mounted on the frame, and the light picked up by a photodiode on the rotating arm, allowing the images to remain fixed in space without drifting over time. Images can be loaded to the display wirelessly over a Bluetooth interface, which was quite advanced for a DIY project in 2011.

We’re a fan of the 360 degree approach to POV displays, and with the right rotational speed and fast data rates, it would be possible to get some seriously high resolution out of the device. Just be careful not to stick your hands in the mechanism.

There’s a deep well to explore when it comes to POV displays, from three-dimensional builds to vibrating flexible setups. Video after the break.

Continue reading “College Project Nets 360 Degree POV Display” →

Persistence Of Vision On An Old Fan

July 23, 2019 by Lewin Day 8 Comments

Persistence of vision is a fun feature of the human visual system, which allows us to blink a bunch of spinning LEDs at the right time to spell out messages that appear to hang in the air. [TN_Inventor] took a stab at his own POV build, using an old desk fan as a base.

The initial build relied on a rotor made of MDF and some very old-school LEDs. The rotor was heavy and unbalanced, causing issues for the motor, and the dim LEDs weren’t visible in normal daytime conditions. Like any good maker, [TN_Inventor] persevered and iterated the design.

The next revision instead relied on protoboard itself for the rotor, greatly reducing the weight and making it easier to balance. The problem of getting power to a rotating mechanism was sidestepped entirely, with a small lipo battery being mounted on the rotor itself. High-brightness white LEDs were employed, making the effect much more visible. This was helped further thanks to the use of transistors to run the LEDs directly from battery voltage, rather than obeying the current limits of the Arduino Nano’s output pins.

The build presents well, with the final POV board being built into the chassis of an old desk fan. Rather than use the original motor, instead a smaller 12 volt geared device was used, powered separately from the main board. The familiar form factor of the desk fan is a great way to finish the project off, and gives it an interesting industrial aesthetic.

POV builds can go a long way – we’ve even seen volumetric displays built in this way. Video after the break. Continue reading “Persistence Of Vision On An Old Fan” →

Breathing LED Done With Raw Logic Synthesized From A Verilog Design

July 20, 2019 by Lewin Day 16 Comments

Breathing LEDs are an attractive adornment on many electronic devices. These days they’re typically controlled by software but of course there were fading effects back in the days of analog too. [Pepijn de Vos] mixes a little of the new and the old by building a hardware-based fader from a Verilog design and even too the time to explain the process in depth.

Rather than using a microcontroller and software, [Pepijn] wrote the logic required to make the LED “breathe” in the hardware description language, Verilog. You may be familiar with this for FPGAs, but using it to plan out a build with logic chips is just as apt a use. The Verilog was synthesized into a circuit using 74-series logic chips, with the help of work by [Dan Ravensloft] who has made a library for the Yosys Open Synthesis Suite. With the addition of a basic clock circuit, the LED is made to breathe and the rate can be controlled by changing the clock speed.

It’s a fun way to experiment with both Verilog and old-school logic, albeit one that may not scale well. An interesting side note from the Twitter thread, [Dan] estimates that with current settings the PicoRV32 CPU would require over 2000 chips to build. Regardless, it’s an interesting tool and one that likely has further scope for experimentation.

First patented by Apple way back in 2002, the breathing LED has been a popular project for those learning electronics. We’ve even seen it on motorbikes. Video after the break.

Continue reading “Breathing LED Done With Raw Logic Synthesized From A Verilog Design” →

A Multi-Layered Spin On Persistence Of Vision

July 20, 2019 by Roger Cheng 10 Comments

By taking advantage of persistence in human vision, we can use modest bits of hardware to create an illusion of a far larger display. We’ve featured many POV projects here, but they are almost always an exploration in two dimensions. [Jamal-Ra-Davis] extends that into the third dimension with his Volumetric POV Display.

Having already built a 6x6x6 LED cube, [Jamal] wanted to make it bigger, but was not a fan of the amount of work it would take to grow the size of a three-dimensional array. To sidestep the exponential increase in effort required, he switched to using persistence of vision by spinning the light source and thereby multiplying its effect.

The current version has six arms stacked vertically, each of which presents eight individually addressable APA102 LEDs. When spinning, those 48 LEDs create a 3D display with an effective resolution of 60x8x6.

We saw an earlier iteration of this project a little over a year ago at Bay Area Maker Faire 2018. (A demo video from that evening can be found below.) It was set aside for a while but has now returned to active development as an entry to Hackaday Prize 2019. [Jamal-Ra-Davis] would like to evolve his prototype into something that can be sold as a kit, and all information has been made public so others can build upon this work.

We’ve seen two-dimensional spinning POV LED display in a toy top, and we’ve also seen some POV projects taking steps into the third dimension. We like where this trend is going.

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Custom Bases Make LEGO Spacecraft Even Cooler

July 19, 2019 by Tom Nardi 8 Comments

If you’re reading Hackaday, we’re willing to bet that you either own the LEGO Saturn V and Lunar Module models, or at the very least know somebody who does. Even if you thought you’d finally outgrown playing with little plastic bricks (a critical mistake, but one we’ll ignore for now), these two kits just have an undeniable appeal to them. You might never get a chance to work for NASA, but you can at least point to the Saturn V rocket hanging on your wall and say you built it yourself.

[Ben Brooks] thought these fantastic models deserved equally impressive stands, so he built “exhaust plumes” that both craft could proudly perch on. With the addition of some RGB LEDs and a Particle Photon to drive them, he added incredible lighting effects that really bring the display to life. There are also sound effects provided by an Adafruit Audio FX board, and for the Lander, an LCD display that mimics the Apollo Guidance Computer DSKY that astronauts used to safely navigate to the Moon and back.

In his write-up on Hackaday.io, [Ben] makes it clear that he was inspired by previous projects that added an illuminated column of smoke under the LEGO Saturn V, but we think his additions are more than worthy of praise. Playing real audio from the Apollo missions that’s synchronized to the light show honestly makes for a better display than we’ve seen in some museums, and he even rigged up a wireless link so that his neighbor’s kids can trigger a “launch” that they can watch from their window.

For the Lunar Module, he 3D printed an enclosure for the Photon and Adafruit quad alphanumeric display that stands in for the DSKY. There’s even lighted indicators for the 1201/1202 program alarms that popped up as Neil Armstrong and Buzz Aldrin descended to the lunar surface 50 years ago.

While many of us aren’t old enough to have our own first hand memories of the Moon landing, projects like this prove that the incredible accomplishments of the Apollo program never fail to inspire. Who knows? Those kids that are watching [Ben]’s Saturn V from next door might one day get to make the trip themselves.

Continue reading “Custom Bases Make LEGO Spacecraft Even Cooler” →

Hacking This Smart Bulb Is Almost Too Easy

July 16, 2019 by Tom Nardi 10 Comments

The regular Hackaday reader no longer needs to be reminded about how popular the ESP8266 is; they see the evidence of that several times a day. But what might not be quite so obvious is that it isn’t just us hacker types that are in love with the inexpensive IoT microcontroller, it’s also popping up more and more frequently in commercial products.

As [Majenko] demonstrates, one of those ESP-powered devices is the LOHAS Smart LED Bulb. Upon cracking one open, he found that these relatively low-cost bulbs are little more than a standard ESP8266 chip and a couple of LED drivers. He wanted to see how hard it would be to get his own code running on the bulb, and by the looks of it, it took longer to get the thing open then it did to load it up with a custom firmware.

The bulb’s PCB features the aforementioned ESP8266, a 1MB 25Q80 flash chip, and MY9231 LED drivers. Whoever put the board together was nice enough to label the RX, TX, and GPIO test points, though [Majenko] notes that what’s labeled as 3.3 V appears dead. With a ESP-01 programmer wired up to the board and the appropriate board settings (which he provides), you can use the Arduino IDE to upload whatever you like to it.

Running “Hello World” on a smart bulb is fun and all, but what about kicking on those LEDs? [Majenko] found a library that works with the MY9231 drivers, and it didn’t take long to figure out which of the ESP’s pins were used to communicate with them. All in all, he said it was far easier than he expected.

You’ll probably want to put this bulb back into service after reprogramming, so [Majenko] advises caution when cracking open the shell. There are clips holding on the diffuser which he assures us are going to break no matter what you do, plus some silicone adhesive. He suggests super glue to hold it together when you’re done programming it, and using an OTA firmware so you don’t need to get back in there.

In the past we’ve shown how some hackers are rolling their own smart bulb hardware, but with cheap commercial offerings that are so easily hackable, it frankly doesn’t seem worth the effort. On the other hand, an influx of cheap ESP-powered bulbs isn’t all good news.