Misc Hacks

4031 Articles

X-Rays From An Overdriven Magnetron

April 28, 2025 by 34 Comments

If you say that you’re “nuking” something, pretty much everyone will know that you mean you’re heating something in the microwave. It’s technically incorrect, of course, as the magnetron inside the oven emits only non-ionizing radiation, and is completely incapable of generating ionizing radiation such as X-rays. Right?

Perhaps not, as these experiments with an overdriven magnetron suggest. First off, this is really something you shouldn’t try; aside from the obvious hazards that attend any attempt to generate ionizing radiation, there are risks aplenty here. First of all, modifying magnetrons as [SciTubeHD] did here is risky thanks to the toxic beryllium they contain, and the power supply he used, which features a DIY flyback transformer we recently featured, generates potentially dangerous voltages. You’ve been warned.

For the experiment, [SciTubeHD] stripped the magnets off a magnetron and connected his 40-kV AC power supply between the filament and the metal case of the tube. We’re not completely clear to us how this creates X-rays, but it appears to do so given the distinctive glow given off by an intensifying screen harvested from an old medical X-ray film cassette. The light is faint, but there’s enough to see the shadows of metallic objects like keys and PCBs positioned between the tube and the intensifying screen.

Are there any practical applications for this? Probably not, especially considering the potential risks. But it’s still pretty cool, and we’re suitably impressed that magnetrons can be repurposed like this.

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Another Coil Winder Project

April 26, 2025 by 4 Comments

If you build electronics, you will eventually need a coil. If you spend any time winding one, you are almost guaranteed to think about building a coil winder. Maybe that’s why so many people do. [Jtacha] did a take on the project, and we were impressed — it looks great.

The device has a keypad and an LCD. You can enter a number of turns or the desired inductance. It also lets you wind at an angle. So it is suitable for RF coils, Tesla coils, or any other reason you need a coil.

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Remembering Heathkit

April 26, 2025 by 23 Comments

While most hams and hackers have at least heard of Heathkit, most people don’t know the strange origin story of the legendary company. [Ham Radio Gizmos] takes us all through the story.

In case you don’t remember, Heathkit produced everything from shortwave radios to color TVs to test equipment and even computers. But, for the most part, when you bought something from them, you didn’t get a finished product. You got a bag full of parts and truly amazing instructions about how to put them together. Why? Well, if you are reading Hackaday, you probably know why. But some people did it to learn more about electronics. Others were attracted by the lower prices you paid for some things if you built them yourself. Others just liked the challenge.

But Heathkit’s original kit wasn’t electronic at all. It was an airplane kit. Not a model airplane, it was an actual airplane. Edward Heath sold airplane kits at the affordable price around $1,000. In 1926, that was quite a bit of money, but apparently still less than a commercial airplane.

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3D Print Yourself A Split Flap Display

February 20, 2025 by 8 Comments

Split flap displays! They’re mechanical, clickety-clackity, and largely commercially irrelevant in our screen-obsessed age. That doesn’t mean you can’t have a ball making one of your own, though! [Morgan Manly] did just that, with tidy results.

An ESP32 C3 SuperMini serves as the boss of the operation, running the whole display. The display is designed to be modular, so you can daisy chain multiple characters together to spell longer words. Each module has 37 characters, so it can display the alphabet, numerals 0 to 9, and a blank. Each module contains a 28BYJ-48 stepper motor for controlling the flaps, and a ULN2003 driver board to run it and a PCF8575 IO expander to handle communciation. An A3144 hall effect sensor is also used for positional feedback to ensure the display always shows the right character. The flap mechanism itself is relatively straightforward—a drum with all 37 flaps is until the correct character is reached, with the blank flaps hosting a magnet to trigger the aforementioned hall effect sensor. The flaps themselves are 3D-printed, with filament changes used to color the characters against the background.

If you’ve ever dreamed of building a flap-display clock or ticker, you needn’t dream of finding the perfect vintage example. You can just build your own! The added bonus is that you can make it as big or as small as you like. We’ve seen some interesting variations on the split flap concept recently, too. If you’re cooking up your own kooky electromechanical displays, don’t hesitate to let us know!

Microwave Motion Detector Notifies Your Smart Phone

February 20, 2025 by 17 Comments

Your garden variety motion detector uses IR, but these days, there are fancier technologies for achieving similar goals. If so desired, you can source yourself a microwave-based presence sensor instead. Indeed, like [N-08 Labs], you might like to whip one up into a basic intrusion detection system.

The idea is simple enough—take a RCWL-0516 microwave presence sensor, and set it up to detect motion and warn you when it happens. It’s a simple part to use—it simply drives a 3.3 volt logic output high if it detects someone or something. It basically just emits a microwave signal and detects a change in phase when someone or something—usually something fleshy—is in front of it. [N-08 Labs] simply hooked one up to an IO pin on an ESP8266, with the microcontroller board set up to communicate wirelessly with a Blynk IoT app, which then in turn fires off a smartphone notification that the sensor picked something up. The whole thing is built inside the shell of an AC adapter that provides power and let it easily hide in plain sight.

A project like this doesn’t just have to be for security purposes. You might even just use it to determine when your pet (or a racoon) is using the cat door, or similar. Indeed, we’ve seen great solutions to that particular problem, too. Video after the break.

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A Unique Linear Position Sensor Using Magnetostriction

February 18, 2025 by 16 Comments

To the extent that you’re familiar with magnetostriction, you probably know that it’s what makes big transformers hum, or that it’s what tips you off if you happen to walk out of a store without paying for something. But magnetostriction has other uses, too, such as in this clever linear position sensor.

Magnetostriction is just the tendency for magnetic materials to change size or shape slightly while undergoing magnetization, thanks to the tiny magnetic domains shifting within the material while they’re aligning. [Florian B.]’s sensor uses a side effect of magnetostriction known as the Wiedenmann effect, which causes a wire to experience a twisting force if a current pulse is applied to it in a magnetic field. When the current pulse is turned off, a mechanical wave travels along the wire to a coil, creating a signal. The difference in time between sending the pulse and receiving the reflection can be used to calculate the position of the magnet along the wire.

To turn that principle into a practical linear sensor, [Florian B.] used nickel wire stretched tightly down the middle of a PVC tube. At one end is a coil of copper magnet wire, while the other end has a damper to prevent reflections. Around the tube is a ring-shaped cursor magnet, which can move up and down the tube. An exciter circuit applies the current pulse to the wire, and an oscilloscope is used to receive the signal from the wire.

This project still appears to be in the prototype phase, as evidenced by the Fischertechnik test rig. [Florian] has been working on the exciter circuit most recently, but he’s done quite a bit of work on optimizing the cursor magnet and the coil configuration, as well as designs for the signal amplifier. It’s a pretty neat project, and we’re looking forward to updates.

If you need a deeper dive into magnetostriction, [Ben Krasnow] points the way.

Scrapyard Vacuum Dehydrator Sucks The Water From Hydraulic Oil

February 16, 2025 by 23 Comments

Anyone who has ever had the misfortune of a blown head gasket knows that the old saying “oil and water don’t mix” is only partially true. When what’s coming out of the drain plug looks like a mocha latte, you know you’re about to have a very bad day.

[SpankRanch Garage] recently found himself in such a situation, and the result was this clever vacuum dehydrator, which he used to clean a huge amount of contaminated hydraulic fluid from some heavy equipment. The machine is made from a retired gas cylinder welded to a steel frame with the neck pointing down. He added a fill port to the bottom (now top) of the tank; as an aside, we had no idea the steel on those tanks was so thick. The side of the tank was drilled and threaded for things like pressure and temperature gauges as well as sight glasses to monitor the process and most importantly, a fitting for a vacuum pump. Some valves and a filter were added to the outlet, and a band heater was wrapped around the tank.

To process the contaminated oil, [Spank] glugged a bucket of forbidden milkshake into the chamber and pulled a vacuum. The low pressure lets the relatively gentle heat boil off the water without cooking the oil too badly. It took him a couple of hours to treat a 10-gallon batch, but the results were pretty stark. The treated oil looked far better than the starting material, and while it still may have some water in it, it’s probably just fine for excavator use now. The downside is that the vacuum pump oil gets contaminated with water vapor, but that’s far easier and cheaper to replace that a couple hundred gallons of hydraulic oil.

Never doubt the hacking abilities of farmers. Getting things done with what’s on hand is a big part of farm life, be it building a mower from scrap or tapping the power of the wind.

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