Print-in-Place Connectors Aim To Make Wiring Easier

One thing some of us here in the United States have always been jealous of is the WAGO connectors that seem so common in electrical wiring everywhere else in the world. We often wonder why the electrical trades here haven’t adopted them more widely — after all, they’re faster to use than traditional wire nuts, and time is money on the job site.

Wago 221 compact lever connector via the Wago YouTube channel

This print-in-place electrical connector is inspired by the WAGO connectors, specifically their Lever Nut series. We’ll be clear right up front that [Tomáš “Harvie” Mudruňka’s] connector is more of an homage to the commercially available units, and should not be used for critical applications. Plus, as a 3D-printed part, it would be hard to compete with something optimized to be manufactured in the millions. But the idea is pretty slick. The print-in-place part has a vaguely heart-shaped cage with a lever arm trapped inside it.

After printing and freeing the lever arm, a small piece of 1.3-mm (16 AWG) solid copper wire is inserted into a groove. The wire acts as a busbar against which the lever arm squeezes conductors. The lever cams into a groove on the opposite wall of the cage, making a strong physical and electrical connection. The video below shows the connectors being built and tested.

We love the combination of print-in-place, compliant mechanisms, and composite construction on display here. It reminds us a bit of these printable SMD tape tamers, or this print-in-place engine benchmark.

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RFID Music Player Gets The Whole House Pumping

RFID tags are normally used for pedestrian tasks like tracking shipping crates or opening doors to workplaces we’d rather be absent from, but they can also be cool and fun. [hoveeman] demonstrates this ably with a tidy jukebox project.

The build is based on a Raspberry Pi Zero, secreted away underneath a table with a USB RFID reader attached. Atop the table are a series of RFID cards upon which [hoveeman] printed the artwork from his favorite albums using a special caddy in an inkjet printer. Through some Python code and shell scripts, when scanning a card, the Pi Zero is able to trigger all the Google Home compatible devices in the house to play the album selected at the same time.

It’s a visually enjoyable way to cue up some music, and likely more reliable than most voice assistants, too. We can see this being particularly useful for Weezer fans; with the band’s many self-titled releases, Siri and the Google Assistant typically fail to play the right album on request. We’ve seen other beautiful RFID jukeboxes before, but one player that really sticks out ditched the RF and just uses computer vision with vinyl albums as the ID.

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Express Your Love With Candy And Engineering

Still don’t have anything for Valentine’s Day? We wholeheartedly suggest that you fire up that printer and get ready to fall in love with engineering all over again, because [JBV Creative] has designed a super-sweet piece of machinery that would turn the gears of anyone’s heart. He calls this the most overly-engineered candy dispenser ever, and we have to agree. It’s certainly one of the most beautiful we’ve ever seen.

There’s no electronics at all in this elegant design, just purely mechanical, hand-cranked fun. Turning the crank does two things at once — it moves a little access panel back and forth underneath the chute that governs the number of candies given, and at the same time, moves the conveyor belt along to deliver the goods to the receiving area.

This entire design is absolute genius, especially the decoupling mechanism that shuts off the flow of candy but allows the belt to keep moving. Be sure to watch the build video where [JBV Creative] effortlessly snap-fits the machine together without a single tool, and stay for the follow-up video where he discusses the engineering challenges and shows just how much work went into it.

Of course, there’s more than one way to overly-engineer a candy dispenser. Here’s one that finds the holy grail of peanut M&Ms — the ones that didn’t get a peanut.

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GME-Tracking Rocketship For The Diamond-Handed Traders

If you’ve been on the internet lately, you’ve been bombarded by stories about retail traders attempting to beat Wall Street at their own game by trying to force a short squeeze on GameStop stock. It’s inspired memes, songs, and all manner of political discourse, along with this cute stock-tracking device built by [dickdemodickmarcinko].

The device is based on the typical exhortation that a given stock or cryptocurrency is going “to the moon”, i.e. skyrocketing upwards to great heights. IT consists of an ESP8266 in a 3D printed housing, with a HD44780 alphanumeric LCD displaying the GME stock price and percentage change over time. The microcontroller also controls a stepper motor, which rotates a 3D-printed rocketship up or down relative to the stock’s price changes. If it’s pointing straight up, prospects are good for those holding the stock!

Whether or not the GME squeeze happens, the build is a fun way to learn about electronics and the stock market at the same time, and could be readily repurposed to track other markets in future. We’ve featured other price trackers before, like this traffic light keeping an eye on Bitcoin. Video after the break.

Vacuum Forming Key Cap Covers Doesn’t Quite Work Out

Retrocomputing is as much about physical preservation as it is about electronics and computer science. Plastic is an awful material when it comes to decade-long timescales, and the forces of sun, air and water are unrelenting on these materials. [Drygol] has long experimented with techniques to preserve and refresh keycaps, and decided to try some fun vacuum forming techniques for something new. It sadly didn’t go to plan, however.

The basic idea was to use a vacuum-forming machine to coat keycaps in a thin layer of translucent plastic, for both aesthetic benefit and to preserve them from falling apart. Initial small-scale tests were promising, creating a key with a tight, form-fitting blue plastic wrap through which the original labels were still visible.

However, scaling up the process proved fraught. Uneven heating of the plastic film and a lack of rigidity in the carriage used to stretch it over the keycaps led to poor results. The final product showed many wrinkles and was distinctly unappealing.

[Drygol] isn’t giving up however, and plans to build a new vacuum table with greater performance. We can imagine this technique being an accessible way to colorize keycaps for a vintage cyberdeck or chiptune rig, without permanently modifying the keys. If you’ve got the inside knowledge on how to make this work, sound off in the comments.

We’ve seen [Drygol]’s work in this space before, too, like this extreme modded Amiga. If you’re executing your own retro repairs, be sure to drop us a line!

The Bright Side Of The Moon Lamp: It’s Any Colour You Like

One of the easiest ways to get into hardware hacking is by piecing together a few modules and shoehorning them into a really cool home. For example, why buy a commercial moon lamp when you can spend 30+ hours printing your own, and a few more hours hacking the guts together?

[Amit_Jain] was inspired by a project that combined a color map and bump map of the moon into a highly-detailed printable model. Displeased with the lack of features like portability and pretty colors, [Amit] took it to the next level by designing a threaded cap that unscrews to show the streamlined guts of an off-the-shelf RGB LED controller.

[Amit] freed the controller board from its plastic box and soldered the LED strip’s wires directly to it. For power, [Amit] taped the board to the battery from an old cell phone and stepped it up to 12 V with a boost converter. We think this looks quite nice and professional, especially with the stand. A brief demo is on the rise after the break.

If you’ve got the room for a much, much larger light-up moon, you should go for it.

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Sensing Danger With Spinach

Do you need more proof that we’re living in the future? A group of MIT engineers have found a way for spinach, aka Popeye’s favorite short-term strength booster, to send potentially lifesaving emails regarding explosives in the area.

As the team outlined in a paper published in 2016, the field of plant nanobionics uses nanotechnology to enhance the natural abilities of plants and make them do new tricks. Here’s how this one works: the roots of the spinach plants absorb nitroaromatic compounds such as picric acid from the groundwater, and these transpire up through the stem and into the leaves along with water and other nutrients. When the compounds reach the leaves, they accumulate in the plants’ mesophyll — the inner tissue of the leaves.

A pair of sensors made of single-walled carbon nanotubes are built into the leaves. One sensor is engineered to detect nitroaromatic compounds using near-infrared fluorescent emission, and the other is used as a reference signal. As the the compounds build up in the mesophyll, the IR signal gets stronger. This change is detected by a camera, which triggers an email alert to the researchers within a matter of minutes. After running the experiments with a fancy-pants indium-gallium-arsenide camera, the researchers were able to duplicate the results using a Raspberry Pi and a CCD camera module with the infrared filter removed.

Plants have an ear to the groundwater like none other and absorb a lot of information about the environment around them, so the researchers believe that detecting explosive materials is only the beginning — they could also be harbingers of pollution and other environmental concerns.

Even if there is no threat of landmines in the vicinity, weeds are a problem everywhere. There’s a Raspberry Pi-based solution for those, too.