3D Printing A Guitar Neck

April 1, 2022 by Lewin Day 11 Comments

A lot of first-time guitar builders focus on making the body and skip the neck, which has lots of tricky dimensions to get right to if you want a nicely playable instrument. However, [Jón Schone] of Proper Printing wanted to start with the hard part on his guitar building journey, and set about 3D printing a guitar neck in one piece.

Designing a neck might sound difficult on the surface of it, but the Marz Guitar Designer plugin for FreeCAD helps make whipping one up a cinch. Once imported into Fusion 360, the geometry is tweaked for 3D printing, particularly to fit the truss rod inside. Printed on a Creality CF30 belt printer (which interestingly enough, has been mounted to the wall) in green PLA, the resulting neck can be spotted as a non-traditional design from a mile away. With a truss rod hammered in, frets installed, and hardware attached, it’s mounted up to a cheap kit guitar for testing.

The printed neck works, and it’s given a proper shakedown with some appropriate riffs to put it through its paces. It’s reportedly a bit on the flexible side, but remains playable and is surprisingly normal in its performance. [Jón] now plans to continue the project by 3D printing the rest of the guitar.

Meanwhile, if you’re sick of tuning your own guitar, consider building a robot tuner to help out. Video after the break.

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Making Windshield Wipers Rock To The Beat

March 31, 2022 by Lewin Day 10 Comments

When you’re driving around, you might occasionally notice your indicators or windscreen wipers sync up fortuitously with the music. [Cranktown City] wanted to ensure his wipers would always match the beat, however, and set about making it so.

After disassembling the wiper motor, The original controller PCB is ripped up, used solely for its home position contacts that help determine the position of the wipers. The battered board is then drilled out to fit a rotary encoder to track the wipers throughout their full motion.

An Arduino is used to read the signal coming from the wiper stalk in order to know what mode the wipers should be in, and uses a motor controller to drive the wipers thusly. It also reads the encoder and home position contacts to track the wiper movement, and uses a proportional controller to control the wiper position. An MSGEQ7 spectrum analyzer is used to track the bass of the music to determine the beat to sync up to.

The final build does work, though in a different way to other designs we’ve seen. Rather than measuring BPM and syncing on a four-to-the-floor pulse, it simply tracks the lower band output and thus is more reactive to funky drum beats.

It’s a fun way to modify your car, even if it did require cutting a chunk out of the hood. If you’re cooking up your own cheeky automotive hacks, be sure to drop us a line. Video after the break. Continue reading “Making Windshield Wipers Rock To The Beat” →

A New Wrinkle On Wooden Ribbon Microphones

March 30, 2022 by Dan Maloney 13 Comments

Not too many people build their own microphones, and those who do usually build them out of materials like plastic and metal. [Frank Olson] not only loves to make microphones, but he’s also got a thing about making them from wood, with some pretty stunning results.

[Frank]’s latest build is a sorta-kinda replica of the RCA BK-5, a classic of mid-century design. Both the original and [Frank]’s homage are ribbon microphones, in which a thin strip of corrugated metal suspended between the poles of magnets acts as a transducer. But the similarities end there, as [Frank] uses stacked layers of walnut veneer as the frame of his ribbon motor. The wood pieces are cut with a vinyl cutter, stacked up, and glued into a monolithic structure using lots of cyanoacrylate glue. The video below makes it seem easy, but we can imagine getting everything stacked neatly and lined up correctly is a chore, especially when dealing with neodymium magnets. Cutting and corrugating the aluminum foil ribbon is no mean feat either, nor is properly tensioning it and making a solid electrical contact.

The ribbon motor is suspended in a case made of yet more wood, all of which contributes to a warm, rich sound. The voice-over for the whole video below was recorded on a pair of these mics, and we think it sounds just as good as [Frank]’s earlier wooden Model 44 build. He says he has more designs in the works, and we’re looking forward to hearing them, too. Continue reading “A New Wrinkle On Wooden Ribbon Microphones” →

Raspberry Pi Creates Melody

March 28, 2022 by Bryan Cockfield 2 Comments

For those who are not into prog rock in the 70s or old radio shows from the 40s, the Theremin may be an unfamiliar musical instrument. As a purely electronic device, it’s well outside the realm of conventional musical instruments. Two radio antennas detect the position of the musician’s hands to make a unique sound traditionally associated with eeriness or science fiction.

Normally a set of filters and amplifiers are used to build this instrument but this build instead replaces almost everything with a Raspberry Pi Zero 2, and instead of radio antennas to detect the position of the musician’s hands a set of two HC-SR04 distance sensors are used instead. With the processing power available from the Pi, the modernized instrument is able to output MIDI as well which makes this instrument easily able to interface with programs like GarageBand or any other MIDI-capable software.

The project build is split into two videos, the second of which is linked below. The project code is also available on the project’s GitHub page, so anyone with the Pi and other equipment available can easily start experimenting with this esoteric and often overlooked musical instrument. It’s been around for over 100 years now, and its offshoots (including this build) are as varied as the sounds they can produce.

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Rotary Phone MIDI Controller Still Makes Calls

March 15, 2022 by Kristina Panos 3 Comments

[Kevin] has long wanted to do something musical with a vintage rotary phone and an Arduino, and has finally done so and committed the first of several experiments to HTML in a five-part series. He found a nice old British Telecom number, but it had been converted to plug and socket wiring to work on the modern system. Because of this, [Kevin] wanted to keep it completely functional as a phone. After all, it ought to work fine until 2025, when pulse dialing will no longer be supported in [Kevin]’s locality.

As you can likely understand, [Kevin] was keen to interface with the phone from the outside and leave the inside untouched. He used a sacrificial ADSL filter’s PCB to break out the socket, and added a pull-up resistor between the pin and 5 V.

Pretty quickly, [Kevin] figured out that when the phone is on the hook, it gives a constant high signal, where as the picking up the phone presents as a high signal going low, and dialing each number results in pulses of that quantity that alternate between high and low. Continue reading “Rotary Phone MIDI Controller Still Makes Calls” →

VFD Character Display Turned Into Audio VU Meter

March 9, 2022 by Lewin Day 8 Comments

Humans love visualising music, whether it’s in the form of an inscrutable equation drawing squiggles in Winamp, or a simple VU meter pulsing with the beat. This build from [mircemk] is of the latter variety, repurposing a VFD display to do the job.

The project is built around a VFM202MDA vacuum fluorescent display, which provides that lovely green-blue glow we all know and love, driven by a PT6314 driver chip. This has the benefit that it can be readily driven by a microcontroller in much the same way as the familiar HD44780 character LCD driver chip. With some minor tweaks, the character set can be modified to allow the display to become a surprisingly-responsive VU meter.

An Arduino Nano runs the show, with an envelope follower circuit feeding a signal for the left and right channels into the analog inputs of the microcontroller. The Arduino then measures the voltage on those inputs and feeds the necessary commands to the PT6314 driver to update the display.

The resulting VU meter has 38 bars per channel, and is highly responsive. The fast flickering of the meter bars in response to the music make it compelling to watch, and the era-appropriate enclosure the project is built in adds plenty to the aesthetic.

We’ve seen other VU meter builds before too, like this one that uses a little physics knowledge to create a more realistic analog-like needle meter. Video after the break.
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Daft Punk Word Clock Goes Stronger And Faster

March 8, 2022 by Matthew Carlson 12 Comments

What would you call a word clock that doesn’t tell time? The concept of a word clock is that all the words needed to be used are already there and then just selected. [Ben Combee] realized there were only 18 unique words to make up the song “Harder Faster Better Stronger” and with an extra PyBadge from Supercon 2021 on hand, it seems obvious to make a musical word clock of sorts.

The PyBadge is a 120 MHz ATSAMD51 based board with a screen, buttons, and a case that he 3d printed. To get reasonable sound quality while still fitting with the 2MB of flash storage on the device, MP3 compression was chosen. Since there was only one speaker, it was mixed down to mono and a lower bitrate, getting the size down to just 880KB. The mp3 is processed by the audiomp3 module in circuitpython with the volume level being sent to five NeoPixels to act as a VU. Getting the timing correct was the hardest part as the lyrics needed to be separated out and the timing figured out. Using Audacity’s label track feature, he had all the words tagged in the track and could export it into a format that could be massaged into a python friendly format.

The music and the text cues becoming desynchronized became a larger issue as the file plays. Increasing the MP3 buffer helped but the real trick was to peek inside the music decoder and figure out how many samples had been decoded and cue the words based on that, rather than the time since it wasn’t as accurate. All the code and files are up on his Hackaday.io page if you feel the need to make your own. If you’re sticking with Daft Punk, make sure to have your helmet ready when you rock. Though based on this summary of the compressibility of pop songs, there are a few other songs with a small enough number of unique words that they too could get the word clock treatment. Video after the break.

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